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www.GEAppliances.com
Safety Instructions . . . . . . . . . . .2
Owner’s Manual and
Installation Instructions
Operating Instructions
Air Direction . . . . . . . . . . . . . . . .4
Heat/Cool Model 2500
Auxiliary Controls . . . . . . . . . .5–9
Heat Pump Model 3500
Controls . . . . . . . . . . . . . . . . . . . .3
Vent Control . . . . . . . . . . . . . . . .4
Care and Cleaning
Air Filters . . . . . . . . . . . . . . . . . .11
Base Pan . . . . . . . . . . . . . . . . . .10
Outdoor Coils . . . . . .
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IMPORTANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING. WARNING! For your safety, the information in this manual must be followed to minimize the risk of fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of life. SAFETY PRECAUTIONS n This Zoneline must be properly Replacing an existing unit? installed in accordance with the For details, see the Installation Installation Instructions before it is Instructions in this manual. used. See the Install
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Customer Service R E L O O C About the controls on your Zoneline. www.GEAppliances.com LOW FAN HIGH STOP FAN AUTO AUTO HEAT COOL HIGH HIGH HEAT COOL MODE CONTROL TEMP CONTROL Controls Mode Control Temp Control HIGH COOL and AUTO COOL provide The temp control is used to maintain the cooling with different fan speeds. room temperature. The compressor will cycle on and off to keep the room at the HIGH HEAT and AUTO HE
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Other features your Zoneline may have. Ventilation Control The ventilation control lever is located at the upper left side of the Zoneline unit, behind the room cabinet. NOTE: The vent door shipping hardware must be removed before using the vent control lever. See the Installation Instructions in this manual. Open When set at CLOSE, only the air inside the room is circulated and filtered. Close When set at OPEN, some outdoor air will be Vent drawn into the room. This will reduce the control (
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Customer Service Auxiliary Controls on your Zoneline. www.GEAppliances.com Auxiliary Controls – Dip Switches The auxiliary dip switch controls are located behind the room cabinet, through an opening in the control panel. Remove the room cabinet. See the To Remove the Room Cabinet section. The factory settings will be in the DOWN position. Dip Switches The owner is responsible for checking switches and ensuring t
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Auxiliary controls on your Zoneline. Remote Thermostat–Class 2 When this switch is enabled (UP), it allows the unit to operate off of a Class 2 Remote Control Wall Thermostat. The unit controls are disabled. CLASS 2 (Remote Thermostat) Load Shedding (CDC) This feature is active only if the unit is in CDC mode. When this switch is enabled (UP), the indoor fan can be turned ON or OFF with the unit controls. LOAD SHEDDING (CDC) Freeze Sentinel When this switch is enabled (UP), it turns OFF the
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Customer Service www.GEAppliances.com Temperature Limiting Temperature limiting can reduce energy costs The first three switches are used to select the by limiting the lowest temperature that can be cooling limits and the remaining three switches set for cooling and the highest temperature that are used to control the heating limits. This can be set for heating. Temperature limiting is feature is not available wit
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Auxiliary controls on your Zoneline. Auxiliary Controls–Terminal Connections The auxiliary controls are located behind the The owner is responsible for making all room cabinet beneath the control panel. connections and setting the appropriate dip switches. Remove the room cabinet. See the 1 To Remove the Room Cabinet section. Insert the building hook-up wires into the bottom of the terminal and tighten screw Remove the screw from the control panel securely to make the desired connections. 2 c
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Customer Service www.GEAppliances.com Door Sensor (Obtained locally) When connected, the door sensor will detect when the door in the room was opened or closed. This feature must be used in conjunction with the motion sensor. The door and motion sensors work together to automatically turn the unit ON or OFF. Door Sensor External Fan (Obtained locally) When connected, an auxiliary or external fan can be controlled
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Care and cleaning. Room Cabinet and Case Turn the Zoneline off and disconnect the To clean, use water and a mild detergent. power supply. Do not use bleach or abrasives. Some commercial cleaners may damage the plastic parts. Outdoor Coils The coils on the outdoor side of the Zoneline should be checked regularly. If they are clogged with dirt or soot, they may be professionally steam cleaned, a service available through your GE service outlet. You will need to remove the unit to inspect the coi
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Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Customer Service www.GEAppliances.com To maintain optimum performance, clean the filters at least every 30 days. Air Filters To remove the air filters: FRONT FRONT 2 Air filters Pull up Dirty filter—Needs cleaning Clogged filter—Greatly reduces cooling, heating and airflow. Turn the Zoneline off before cleaning. The most important thing you can do to maintain the Zoneline is to clean the filter at least every 30 d
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Installation Zoneline Air Instructions Conditioners Questions? Call 800.GE.CARES (800.432.2737) or Visit our Website at: www.GEAppliances.com BEFORE YOU BEGIN IMPORTANT ELECTRICAL Read these instructions completely and carefully. SAFETY–READ CAREFULLY • IMPORTANT Save these – CAUTION: instructions for local inspector’s use. • Follow the National Electrical Code (NEC) or local • IMPORTANT Observe all codes and ordinances. – governing codes and ordinances. • For personal safety, this Zoneline mus
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Installation Instructions REPLACING AN EXISTING UNIT? Replacing a ducted unit Check the “Essential Elements” label for New ducted installation: important information. If this unit is to be installed in a new ducted application using a duct adapter kit, the kit must be installed before the unit is placed in the wall case. The installation instructions are packed with the kit. Mounting plate Duct Use the correct wall case Case This unit is designed to be installed in a GE plastic or insulated meta
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Installation Instructions 230/208 volt models may be installed using one of HOW TO CONNECT the following electrical subbases: 1 Remove the room cabinet. Branch Circuit and Proper GE 2 Connect to electrical power. Unit Amperage Rating Subbase Kit 3 See the special instructions below for applicable 15/20 RAK204D20 supply voltages. 30 RAK204D30 4 Reinstall the room cabinet. Electrical subbases provide a flexible enclosure for direct connection or enclosed receptacles. The instructions provided wi
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Installation Instructions 265 VOLT ELECTRICAL SUPPLY 1 REMOVE JUNCTION BOX WARNING: 1 Remove the junction box cover by taking out the Connection of this 265 V AC product to a branch front two screws. circuit MUST be done by direct connection in 2 Remove the junction box by taking out the top accordance with the National Electric Code. and bottom rear screws. Note how the tabs on Plugging this unit into a building mounted the lower left side of the junction box serve to exposed receptacle is
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Installation Instructions 265 VOLT ELECTRICAL SUPPLY NOTE: Order Kit RAK4002CW to enable a quick 5 MAKE WIRING CONNECTIONS disconnect inside the junction box. 1 Make all wire connections by using appropriate UL-listed electrical connectors and techniques (black to black, white to white and green to green). 2 Carefully tuck all wires and connections back inside 3 ATTACH CONDUIT the junction box. Be sure there are no loose 1 Use the round knockout at the bottom of the connections or stray uninsu
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Installation Instructions INSTALLING THE ZONELINE 1 INSTALL THE WALL CASE AND 2 PREPARE THE ROOM CABINET • Carefully remove shipping tape, if there is any, from EXTERIOR GRILLE the room cabinet and vent door. The RAB71 series or RAB77 wall case must be properly installed per instructions packed with the case. • Remove the corrugated stiffener and the outdoor protective panel. Use the slit in the outdoor panel as a handhold and push out. Protective Slit Shipping panel tape • Remove the shippin
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Installation Instructions 3 INSTALL THE UNIT INTO THE 4 REPLACE THE ROOM CABINET Reinstall the room cabinet by hooking the top over WALL CASE the rail along the unit top (1), then pushing it in at Slide the unit into the wall case and secure with four the bottom (2). screws through the unit flange holes. 18
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Installation Instructions OPTIONAL – DRAIN KIT INSTALLATION Dry Air 2500 Series models are designed to improve dehumidification by 25%. Since more moisture will be removed from the air, there is a greater possibility that water will drip from the wall case than with a standard unit. To prevent this water from dripping onto external building walls, we recommend the use of RAD10 Drain Kit. External Drain See the Installation Instructions in the RAD10 kit. Alternate: 6† long, 1/2† O.D. straight cop
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Before You Call For Service… Troubleshooting Tips Save time and money! Review the charts on the following pages first and you may not need to call for service. Problem Possible Causes What To Do Zoneline does The unit is • Make sure the Zoneline plug is pushed completely not start unplugged. into the outlet. The fuse is blown/circuit • Check the house fuse/circuit breaker box and replace breaker is tripped. the fuse or reset the breaker. The unit is waiting for • This is normal. The Zoneline w