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August 2007
701P47496
Xerox 82xx/83xx Wide Format Printer
Unwinder / Winder
User Guide
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Prepared by: Xerox Corporation Global Knowledge and Language Services 800 Phillips Road, Bldg. 0218-01A Webster, New York 14580-9791 USA ©2007 by Xerox Corporation. All rights reserved. Copyright protection claimed includes all forms and matters of copyrightable material and information now allowed by statutory judicial law or hereinafter granted, including without limitation, material generated from the software
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TABLE OF CONTENTS 1 Safety Instructions .................................................................................................................................... 1-1 1.1 Introduction........................................................................................................................................... 1-1 1.2 Important safety instructions ................................................................................................................ 1-1 1.3 Op
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1 SAFETY INSTRUCTIONS 1.1 INTRODUCTION Important BE SURE TO READ THE TERMS IN THE NEXT CHAPTER THOROUGHLY BEFORE INSTALLING AND OPERATING THE SYSTEM FOR YOUR OWN SAFETY. All safety related terms are bundled and categorized in three types. Safety terms Details Important Must be followed carefully to avoid death or serious bodily injury Caution Must be observed to avoid bodily injury (moderate or light) or damage to your equipment Contains important information and
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1.3 OPERATION LABELS The operation labels mentioned below are attached to areas to which attention should be paid. Notes • Make sure that all labels can be recognized. If text or illustrations are invisible, clean the label. • When cleaning labels, use a cloth with water or neutral detergent. Do not use a solvent or gasoline. • If an operation label has been damaged, lost or cannot be recognized, replace the label. Foot switch label Roll unit handle label
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1.4 WEEE REGULATIONS WEEE regulations Environmental information Disposal of your old product Your product is designed and manufactured with high quality materials and components, which can be recycled and reused. When this crossed-out wheeled bin symbol is attached to a product it means the product is covered by the European Directive 2002/96/EC Please inform yourself about the local separate collection system for electrical and electronic products. Please act a
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2 PRODUCT OVERVIEW 2.1 PART NAMES AND FUNCTIONS (*) 2.1.1 Front / Winder No Name Function Front tensioning system Adjust the tension between the print platform and the winding system. 1 2 Operation panel To control the unwinder winder 100 manually or automatically 3 PCB Box Contains the boards to control the UW/W 100. 4 Motorized roll unit Supports and winds up the roll media. Roll unit bar Supports the roll units. 5 6 Roll unit Supports the roll media. (*) 2.1.2 Rear / Un
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2.1.3 Operation Panel No. Name Function A / Part of the operation panel controlling the unwinder 100. B / Part of the operation panel controlling the winder 100. In case you loaded media with printed side on the outside select 1 Print Side Selector ‘OUT’, otherwise select ‘IN’. 2 Unwinder 100 switch Toggle between Manual (“0”) and Automatic (“I”) mode. Manual LED lights up when pushing one of the buttons Motor turns: LED flashes. 3 Unwinder 100 LED Automatic Motor is off: LED is
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2.2 VERIFYING THE PACKAGED ITEMS Inspect the unit for damage and check that all necessary parts are present. Notes • The parts which are not described are buffers to hold the parts in their position and to protect them. 2.2.1 For Rockhopper 3, Spitfire and Viper. 2.2.1.1 Packaging box No Part Description Quantity 1 Box 1: Bracket arms 1 2 Left bracket 1 3 Keyboard bracket 1 4 Box 2 : PCB box 1 † 5 Box 3 : Winder kit 1 6 Roll unit
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2.2.1.2 Winder kit No Part Description Quantity 1 PET adjusting strip 1 2 Hexagon key 2.5 mm 1 3 Hexagon key 3 mm 1 4 Hexagon key 4 mm 1 5 Hexagon key 5 mm 1 6 Hexagon key 6 mm 1 7 Philips screwdriver p2 1 8 Spacer 10 9 Foot switch 1 10 Motor twist cable 1 11 Adjustment plate 1 12 D-lock shafts 2 13 Keyboard cable 1 14 Screw set 1 15 Screw M4x10 4 16 Screw M3x5 4 17 Screw M5x8 2 18 Screw M6x16 1
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2.2.2 For ValueJet 1604 series. 2.2.2.1 Packaging box No Part Description Quantity 1 Box 1: Bracket arms 1 2 Left bracket 1 3 Keyboard bracket 1 4 Box 2 : PCB box 1 ‡ 5 Box 3 : Winder kit 1 6 Roll unit bar 2 7 Rear tensioning bar 1 8 Front tensioning bar 1 ‡ Please refer to the next page for the contents of this box 2-5
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2.2.2.2 Winder kit . No Part Description Quantity 1 PET adjusting strip 1 2 Hexagon key 2.5 mm 1 3 Hexagon key 3 mm 1 4 Hexagon key 4 mm 1 5 Hexagon key 5 mm 1 6 Hexagon key 6 mm 1 7 Philips screwdriver p2 1 8 Spacer 10 9 Foot switch 1 10 Motor twist cable 1 11 Adjustment plate 1 12 Lock shafts 2 13 Keyboard cable 1 14 Power cable (EU + UK) 2 15 Screw set 1 16 Screw M4x10 4 17 Screw M3x5 4 18 Screw M5x8 2
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3 INSTALLING THE UNIT 3.1 GENERAL SEQUENCE UNPACK ALL ITEMS ▼ MOUNT THE ROLL UNIT BARS ▼ MOUNT THE BRACKETS FOR THE TENSIONING BARS ▼ INSTALL THE TENSIONING BARS ▼ CALIBRATE THE UNWINDER / WINDER 100 ▼ ADJUST THE WEIGHT SUPPORTS UNDER THE ROLL UNIT BARS 3-1
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3.2 INSTALL ALL PARTS 3.2.1 Mounting the roll unit bars Parts and Tools needed No Description Quantity needed RH3 – SPFR ValueJet 1 Roll unit bar 2 2 2 Hexagon bolt M6x16 8 8 3 Plain washer M6 8 8 4 Tooth lock washer M6 8 8 5 Hexagon wrench 5 mm 1 1 Procedure Step 1 : Position the roll unit bars (1) on the printer stand as shown on the image below. 3-2
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Step 2 : Mount the left side of the bars with the mounting supports to the printer’s stand as indicated on the image below. No. Description 1 Plain washer M6 2 Tooth lock washer M6 3 Hexagon bolt M6x12 Step 3 : Check the gap (s) between the adjustable mounting support (1) on the right hand side and the printer stand and perform the correct action. This has to be done for both roll unit bars. See below. No Description 1 Adjustable mounting support 2 Left mount
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3.2.2 Mounting the brackets for the tensioning bars 3.2.2.1 On a Spitfire, Rockhopper 3 and Viper Parts and Tools needed No Description Quantity 1 Right bracket 1 2 Left bracket 1 3 Hexagon bolt M6x16 8 4 Plain washer M6 8 5 Spring washer M6 8 6 Tooth lock washer M6 1 7 Hexagon wrench 5 mm 1 Instructions Step 1 : Mount the left and right bracket to the bottom of the X-rail. Note that the positioning of the left and right bracket is different depending on the size of
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3.2.2.2 On a ValueJet 1604 Parts and Tools needed No Description Quantity 1 Right bracket 1 2 Left bracket 1 3 Self locking bolt M6x16 8 4 Tooth lock washer M6 1 5 Hexagon wrench 5 mm 1 Instructions Notes Before installing the winding system on a ValueJet, it is recommended to loosen screws fixing the printer from its stand and push it to the rear and tighten the bolts again. This to be sure that the machine is well positioned. Step 1 : Screw the self locki
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3.2.3 Installing the tensioning bars Parts and Tools needed No Description Quantity RH3 & SPFR ValueJet 1604 1 Front tensioning bar 1 1 2 Rear tensioning bar 1 1 3 D-lock type shaft 2 - 4 Pivot shaft - 2 5 Pan head screw flat M4x10 4 4 6 Philips screwdriver 1 1 7 Hexagon wrench 5 mm 1 1 Procedure Step 1 : Insert the two shafts (1) in the left (adjustable) bracket at the front and rear. front rear Caution Use care when lifting the tensioning bars to av
