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INSTRUCTION MANUAL FOR
500A/102A/152A/202A
POWER SUPPLY
Document: 83-493-001 Rev. K
TDK-Lambda Americas
405 Essex Road, Neptune, NJ 07753
Tel: (732) 922-9300
Fax: (732) 922-9334
Web: www.US.TDK-Lambda.com/HP
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ONE YEAR WARRANTY TDK-Lambda Americas, Inc. (405 Essex Road, Neptune, N.J. 07753), warrants that the unit is free from defects in material or workmanship for a period of ONE YEAR from the date of initial shipment. TDK-Lambda Americas Inc. will service and, at its option, repair or replace parts which prove to be defective. This will be done free of charge during the stated warranty period. This warranty excludes defects resulting from misuse, unauthorized modification, operation outside the
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TDK-Lambda MANUFACTURER'S PRODUCT DECLARATION INTENDED PURPOSE (USE) The Power Supplies described by this manual are defined by TDK-Lambda Americas Inc. as a component for use in the composition of an apparatus as defined in Article 1 (1) of the EMC Directive (89/336/EEC). These products, as individual components, do not perform in themselves a direct function for the user of the end product. They are not intended to be placed on the market with a direct function to a final us
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TDK-Lambda Description of symbols used in product labeling SYMBOL PUBLICATION DESCRIPTION EC Council European Community Directive 93/68/EEC Conformity Assessment Product Mark IEC 348 Attention, consult Accompanying documents IEC 60417-1-5036 Dangerous voltage IEC 60417-1-5019 Protective earth (e.g. power line earth ground) IEC 60417-1-5017 Functional earth (e.g. chassis ground) IEC 60417-1-5134 Electrostatic Discharge (ESD) Sensitive Device Page: 83-000-00
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ELECTRICAL STANDARDS All company primary standards are either certified or are traceable to certification by the National Institute of Standards and Technology. CLAIM FOR DAMAGE IN SHIPMENT This instrument received comprehensive mechanical and electrical inspection before shipment. Immediately upon receipt from the carrier, and before operation, this instrument should be inspected visually for damage caused in shipment. If such inspection reveals damage in any way, a claim should be
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TABLE OF CONTENTS CHAPTER 1 INTRODUCTION ........................................................................................................................1 1.1 DESCRIPTION.......................................................................................................................................1 CHAPTER 2 SPECIFICATIONS .....................................................................................................................2 2.1 AVERAGE CHARGING RATE .......
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CHAPTER 5 APPLICATIONS.......................................................................................................................16 5.1 DETERMINING CAPACITOR CHARGE TIME.....................................................................................16 5.2 VOLTAGE REVERSAL ........................................................................................................................16 5.3 PARALLELING UNITS ............................................................
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CHAPTER 1 INTRODUCTION 1.1 DESCRIPTION The Series 500A/102A/152A/202A are High Voltage Switching Power Supplies designed specifically for charging capacitors in laser systems and other pulsed power applications. The 500A provides 500 J/s. the102A is 1000 J/s, 152A is 1,500 J/s, and the 202A provides 2000 J/s of average power and can be paralleled indefinitely for higher total system power. TDK-Lambda Americas Inc. also offers the 402 Series, 802 Series, and 303 Series rated at 4,000, 8
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CHAPTER 2 SPECIFICATIONS 2.1 AVERAGE CHARGING RATE 500J/s, 1000J/s, 1500J/s, 2000J/s at rated Output Voltage 2.2 PEAK CHARGING RATE 550J/s, 1100J/s, 1650J/s, 2200J/s at rated Output Voltage 2.3 NUMBER OF MODELS IN SERIES 12 Standard (others at extra cost) 2.4 STANDARD VOLTAGE RANGES 1kV, 1.5kV, 2kV, 3kV, 4kV, 5kV, 5kV, 10kV, 15kV, 20kV, 30kV and 40kV. All models continuously variable from 0 to 100% of rated output voltage. 2.4.1 LINEARITY Linear to within 1% of full scale. 2.4.2 A
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2.9 POWER FACTOR Non PFC PFC All models 0.65 0.98 Table 2-3 Power Factor 2.10 EFFICIENCY Better than 85% 2.11 STORED ENERGY Less than 0.3 Joules all models 2.12 STABILITY 0.2% TO 300 Hz. For higher repetition rates, consult factory 2.13 PULSE TO PULSE REPEATABILITY ±0.2% TO 300 Hz. For higher repetition rates, consult factory 2.14 TEMPERATURE COEFFICIENT 100ppm per ºC 2.15 AMBIENT TEMPERATURE Storage -40 to +85ºC. Operating -20 to +45ºC 2.16 HUMIDITY 90%, non-cond
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2.22 ACCESSORIES • Detachable 8 feet (2.4 meters) HV Cable (see Table 2.1) • 15 pin “D” plug mating control connector • Operating Manual 2.23 OPTIONS 2.23.1 Suffix –SYS Parallel Operation 2.23.2 Suffix –LH “Low Inhibit” - A +10 to 15 volt (high) signal will allow power supply operation. A 0 to +1.5 volt (low) signal will inhibit the supply. 2.23.3 SUFFIX –EN “Low Enable” - A +10 to 15 volt (high) signal will disable power supply operation. A 0 to +1.5 volt (low) signal will enab
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Figure 2-1 Mechanical Dimensions for 500A, 102A, 152A Outputs up to 6KV (for grounding instructions see SECTION 3.6) 5 83-493-001 Rev. K D
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Figure 2-2 Mechanical Dimensions for 500A, 102A, 152A Outputs from 7KV to 40KV (for grounding instructions see SECTION 3.6) 6 83-493-001 Rev. K
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Figure 2-3 Mechanical Dimensions for 202A Outputs up to 6KV (for grounding instructions see SECTION 3.6) 7 83-493-001 Rev. K
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Figure 2-4 Mechanical Dimensions for 202A Outputs from 7KV to 40KV (for grounding instruction see SECTION 3.6) 8 83-493-001 Rev. K
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CHAPTER 3 INSTALLATION 3.1 INITIAL INSPECTION The shipping container should contain the following items: power supply, HV output cable, male 15-pin “D” remote control connector and operator’s manual. Examine the items immediately for damage. Locate the serial number label on the side of the power supply and verify the model number, the input voltage rating and the output voltage rating and polarity. In the event of any damage promptly notify the transportation company and the TDK-Lambd
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WARNING: 102A, 152A AND 202A PFC Models are only available with 220 VAC Nominal. For 152A Models Suffix 110 at 110-120 VAC must be operated with the internal fuses F1 and F2 (on the Inverter Board) replaced by copper bus provided with the supply. Use external 30A UL/VDC Approved Fuse/Circuit Breaker. NOTE: For Application at less than 10 Hz, please see section 5.7. TB1 L1 115 VAC COM 230 VAC L2 Figure 3-1 Input AC Power Connection NON-PFC Version T
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3.5 CONNECTING HIGH VOLTAGE OUTPUT POTENTIAL LETHAL VOLTAGE Ensure that the power supply is off and disconnected from the input power and never operate the power supply without a load capacitor. Make sure that all load capacitors are discharged and shorted to ground before making any connections. TDK-Lambda Americas Inc. recommends the use of safety dump switches in high voltage discharge circuits. Never handle the HV cable during operation. This power supply is designed to o
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3.6 GROUNDING THE PRODUCT 3.6.1 GROUNDING OF INPUT LINE The supply is grounded through the ground terminal of the input connector. A protective ground connection by the way of the grounding conductor in the input terminal is essential for safe operation. 3.6.2 OUTPUT GROUND CONNECTION It is important that there be a ground connecting the supply to the load as shown in Figure 3-3. See Figure 2-1 and 2-2, for grounding cable configuration. Figure 3-3 Output Gro
