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OWNER'S
OPERATING
MANUAL
XG Series Mini-Tower or Rackmount UPS Plus®
Uninterruptible Power Supply Models
XG1.5K-1T,
XG2.2K-1T & XG3K-1T
Shown in mini-tower position with base brackets installed.
FALCON® Electric Inc., 5116 Azusa Canyon Rd., Irwindale, California 91706, (626) 962-7770, Fax 626-962-7720, Email: sales@falconups.com
2005 Falcon® Electric Inc. All rights reserved.
All other brand names and trademarks a
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TABLE OF CONTENTS SAFETY INFORMATION………………………….. 3 1.0 INTRODUCTION…………………………………….4 2.0 CIRCUIT DESCRIPTIONS…………………. 5 Input Filter Current and Power Factor Regulator DC/AC Inverter Charger DC/DC Converter Battery Bypass Switch Output Filter 3.0 INSTALLATION…………………………………… 6 Unpacking Inspecting the Equipment Rack-Mount UPS Setup Free-Standing UPS Installation Battery Module Installation 4.0 DISPLAY AND CONTROLS……………………. 12
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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS RETAIN THIS USER MANUAL This manual contains important instructions which must be followed during the installation, operation and maintenance of this UPS and its batteries. Please read all instructions before operating this equipment and save this manual for future reference. All of the models presented herein are designed for installation and use in a temperature controlled environment, free of contamination. This UPS operat
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Do not dispose of battery pack or batteries in a fire. The battery may explode. Do not open or mutilate the battery pack. Released electrolyte is harmful to skin and eyes. It may be toxic. CAUTION A battery can present a risk of electrical shock and high short circuit current. The following precautions should be observed when working on batteries: • Remove watches, rings, and other metal objects. • Use tools with insulated handles. 1.0 INTRODUCTION Manual Overview This
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BLOCK DIAGRAM 2.0 CIRCUIT DESCRIPTIONS INPUT FILTER This internal UPS circuit provides surge protection, certified to meet IEC 61000-4-5 and IEC 801-5. It also filters both electro-magnetic interference (EMI) and radio frequency interference (RFI). It minimizes surges or RFI interference present on the utility line. CURRENT AND POWER FACTOR REGULATOR In normal operation, this circuit converters utility AC power to regulated DC power for inverter use. It ensures the in
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BATTERY The XG Series UPS utilizes a flame retardant battery pack comprised of four 12V 7 AH, valve- regulated, and sealed lead acid batteries. All XG battery packs are interchangeable. They are easy to install or change. To maintain battery design life, the user should operate the UPS in o o o o an ambient temperature of 68 F to 77 F (20 C to 25 C). Extended Battery modules are available to provide extend battery run times. CHARGER The battery charger uses the energy from the ut
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XG1.5K-1T XG2.2K-1T / XG3K-1T 1 box contains: 2 boxes contain: Box 1: UPS module with fitted battery pack UPS module without battery RS-232 cable RS-232 Cable Software CD Software CD
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NOTE! The rack-mounting ears WILL NOT support the weight of the UPS by themselves. They are only to be used to secure the UPS to the front rails of the rack. Mounting rails or an equipment shelf are required to support the weight of each UPS or battery module. Use the following procedure to install the UPS in a rack: 1. Place the UPS on a flat, stable surface with the front of the UPS facing you. 2. Align the mounting ears with screw holes on the side of the UPS and secure wi
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7. Install the slide assemblies, with brackets into the rack enclosure. The return flanges on the mounting brackets and outer parts fit to the inside of the rack-mounting rails. 8. Make sure the slide assemblies are in the same alignment position on all four rack- mounting rails. After checking alignment, TIGHTEN ALL SCREWS. 9. Insert the UPS, with inner parts attached, into the slide assemblies. You may need to depress the locking mechanisms on the inner and outer parts of the slide
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Mounting feet Mounting feet for additional Battery Modules XG1.5K-1T Free Standing XG2.2K-1T / XG3K-1T Free Stranding The default LCD display mounting is for horizontal (Rackmount) viewing. To orient the LCD display for vertical (Mini-Tower) viewing, remove the front plastic bezel by unscrewing the screws. The unit has two front pa
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BATTERY MODULE INSTALLATION Additional battery modules can be connected to the UPS to provide additional battery run time. There are two types of battery modules available for the XG Series; the first., part number XGB2S7, is like the one shipped standard with some XG models. This module does not have an internal battery charger. The battery modules have been designed to be placed on one side of the UPS, or stacked beneath the UPS. XG1.5K-1T 1. Visually inspect the battery mo
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4. Connect the supplied battery modules cable to the rear of the extended battery module, then to the rear of the UPS. 5. Turn on the battery breaker on the rear of the extended battery module. 6. If an extended battery module has been connected, refer to the Battery Run Time charts in this manual for the approximate runtime available. XG2.2K-1T 4.0 DISPLAY & CONTROLS The diagram below shows the basic functions of the front panel for all the XG Series UPS models.
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INDICATORS AND ICONS LOCATED ON THE LCD DISPLAY Buzzer: The buzzer is always flashing when unit turned on. Green Mode Bulb: When green mode is enabled, and the UPS has switched to Green Mode due to a load of less than 3% being detected, the bulb symbol will flash. Fault: The UPS failed and must be repaired; this symbol will flash
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CONTROLS The primary front panel user controls consist of one switch and three buttons: The switch located to the right of display is the INPUT CIRCUIT BREAKER. The three buttons located to the left of the display, from top to bottom are titled “Function/TEST”, “Set/ALARM SILENCE”, and “STANDBY”. “FUNCTION/TEST” BUTTON This button, as its name implies has two functions: • Initiates internal UPS Setup mode to allow for configuration changes. Setup mode is initiated by pressed the “
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CAUTION When the UPS is in Normal On-line mode, pressing the BYPASS button once will put the UPS into BYPASS MODE. During this time, should the utility power become unavailable, the UPS will shut down. Once the unit is in BYPASS MODE operation, pressing this button again will force UPS back to On-line operation. 5.0 OPERATION OPERATING MODES The display shows the UPS status through the graph LCD for each
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BYPASS MODE The UPS will automatically go to BYPASS mode in the event it is overloaded or suffers an internal failure. When in bypass, the UPS will transfer the connected loads directly to utility power. When in bypass mode, BATTERY MODE will not be available. However, the utility power continues to be passively filtered by the UPS. The UPS will sound an audible alarm and switch to BYPASS MODE automatically when: • The UPS has an overtemperature condition. • The UPS has an overload c
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TURNING THE UPS OFF To turn off the UPS: While in Normal On-line mode, press the BYPASS button for one second. The UPS will go into BYPASS MODE. Next, turn off the INPUT BREAKER. The unit will shut down immediately. NOTE! DURING SHUT DOWN, DO NOT PRESS ANY BUTTON SINCE UPS MIGHT BE RE- ENERGIZED AND DELIVER POWER TO ITS OUTPUT UNEXPECTEDLY. 6.0 UPS SETUP CONFIGURATION This section describes how to reconfigure the internal UPS setup options, by entering the CONFIGURATION
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Green Mode is a power saving feature that should only be used in non-critical applications. When the Green Mode is enabled and the connected load decreases to less than 3% of the full rated UPS output capacity, the UPS will automatically change from ON-LINE MODE to BYPASS MODE, 30 seconds after the drop in load has been detected. After the UPS has switched to BYPASS MODE, the “GREEN MODE BULB” on the display panel will flash to indicate the UPS is in the energy saving Green Mode. When t
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CAUTION: When the UPS output voltage is set to 100Vac, the maximum amount of load that can be connected to the UPS must be derated (reduced). See the Specifications at the end of this manual for the derating information on your model. Output Voltage Function BIT(s) Status Bit (BIT 7) 120Vac BIT 0 & BIT 1 BIT 0 Enabled (dot), BIT 1 Enabled (dot) 115Vac BIT 0 & BIT 1 BIT 0 Disabled (no dot, BIT 1 Enabled (dot) 110Vac BIT 0 & BIT 1 BIT 0 Enabled (dot, BIT 1 Disabled (no dot) 1
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Note: A special external SNMP/HTTP Agent device is available that connects to the UPS’s RS-232 Port. This allows for one Dry Contact interface board to be installed into the Advanced Communications Option Slot concurrently. CAUTION: When an internal SNMP/HTTP AGENT device is installed into the Advanced Communications Option Slot, the RS-232 port and UPSILON software may not be used. The RS-232 PORT The unit is equipped with one RS-232 port located on the UPS rear panel
