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OWNER'S
OPERATING
MANUAL
Hardwire Uninterruptible Power Supply Models:
SG2K-1T-HW
SG2K-2T-HW
SG3K-1T-HW
SG3K-2T-HW
Detailed SG Series product specifications are available in PDF format at www.falconups.com
®
FALCON Electric Inc., 5106 Azusa Canyon Rd., Irwindale, California 91706, (626) 962-7770, Fax 626-962-7720, Email: sales@falconups.com
®
2006 Falcon Electric Inc. All rights reserved.
All other brand names and trademarks are the property of their respective owners.
The information stated in
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TABLEOFCONTENTS SG UPS Features. ...... 1 SG Series Online UPS Block Diagram. .... 1 Important Safety Instructions (READ FIRST).... 2 Chapter 1. SG Series UPS Overview ..... 3 True Regenerative Online Design .... 3 Input Power Factor Correction .... 3 Microprocessor Control ..... 3 SNMP/HTTP Remote Management .... 3 Dip Switch Settings DIagrams .... 5 Chapter 2. Installation Instructions ..... 6 UPS Input and Output Requirements..... 6 UPS Output Requirements...... 7 UPS Startup....... 8 Extend
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SG SERIES UPS FEATURES Hardwire Input and Output Conneciton True Double Conversion On-Line Design Input Power Factor Correction Wide Input Voltage Window Pure Sinewave Output Precision Output Voltage Regulation Superior Brownout, Surge and Transient Protection Internal System Bypass Eliminates Generator Frequency & Voltage Drift Microprocessor Control & RS-232 Communications ® UPSILON Monitoring & Shutdown Software Optional Frequency Conversion Optional Extended Battery Packs & Chargers Option
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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions which must be followed during the installation, operation and maintenance of this UPS and its batteries. Please read all instructions before operating this equipment and save this manual for future reference. CAUTION All of the models presented herein are designed for installation and use in a protected, temperature controlled environment, free of contamination. CAUTION This UPS utilizes voltage th
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CHAPTER 1 CHAPTER 1 SG Series UPS - Overview General - Common for all models 1. Verify the following is included in the UPS shipping carton: (1) UPS, (1) Software Diskette(s) & Manual, (1) Owners Manual & (1) UPS/Computer Cable. 2. Verify the UPS unit is configured for the proper input/output voltage and frequency. This information is stated on the nameplate label located on the rear or the side panel of the unit. If any special input plug and output receptacle configurations were specified a
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5. Select a suitable location for the UPS. VERIFY THE FLOOR OR SURFACE SUPPORTING THE UPS WILL SUPPORT THE WEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BATTERY BANKS. SG2K-2T-HW & SG2K-2T-HW UPS MODELS = 68.4 lbs. (31 kg) SG3K-2T-HW & SG3K-2-HW UPS MODELS = 81.4 lbs. (37 kg) 6. If unattended computer shutdown and monitoring are desired, connect the green UPS/Computer cable to the DB-9 connector located on the UPS rear panel. Then install the shutdown and monitoring software provided with the
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VIEW OF OUTPUT VOLTAGE & GREEN MODE SELECT SWITCHES (LOCATED ON THE UPS REAR PANEL) OFF = 0 DIP SWITCHES ON = 1 SELECTION TABLE SWITCH SETTINGS FOR ALL MODELS SW2 SW1 OUTPUT VOLTAGE 1 OUTPUT VOLTAGE 2 (All models) (-TX & -TXC models only) Down Down 208 Vac 115 Vac Down Up 220 Vac (default) 120 Vac Up Down 230 Vac 125 Vac Up Up 240 Vac 130 Vac GREEN MODE SWITCH SETTINGS FOR ALL MODELS SW3 FUNCTION Down GREEN MODE ON Up GREEN MODE OFF 5
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CHAPTER 2 CHAPTER 2 Installation Instructions For Hardwire Models 1.0 UPS Input & Output Requirements. Note: All SG Series hardwire UPS models must be installed by a licensed electrician, in accordance with the National Electrical Code (NEC) ANSI/NFPA70 and all local regulations. It is further required that the input of SG Series hardwire UPS be wired to a building service panel incorporating a dedicated “branch rated” circuit breaker of the proper rating. MODEL REQUIRED BRANCH RATED CIRCU
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1.1 UPS Output Requirements Note: The outputs of the SG2K-2T-HW & SG3K-2T-HW hardwire models are not configured for 240/120Vac split-phase operation. Should a 240/120Vac split-phase output configuration be required, please contact the factory. MODEL RECOMMENDED BRANCH RATED OUTPUT CIRCUIT BREAKER SG2K-1T-HW: Output 1: 100, 110, 115 or 120Vac selectable, 1 phase, 2 wire plus ground 20A SG2K-2T-HW Output 1: 200, 220, 230 or 240Vac selectable, 1 phase, 2 wire plus ground 15A SG3K-1T-HW Output 1:
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2.0 UPS STARTUP 1. Verify the following is included in the UPS shipping carton: (1) UPS, (1) Software Diskette(s) & Manual, (1) Owners Manual & (1) UPS/Computer Cable. 2. Verify the UPS unit is configured for the proper input/output voltage and frequency. This information is stated on the nameplate label located on the rear or the side panel of the unit. If any special input plug and output receptacle configurations were specified at the time of order, verify for proper configuration. 3. N
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5. Select a suitable location for the UPS near enough to the computer or equipment to to be protected. Connect the power cord(s) for the equipment to be protected to the UPS output receptacles. VERIFY THE TABLE OR SURFACE SUPPORTING THE UPS WILL SUPPORT THE WEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BATTERY BANKS. 2KVA- 3KVA UPS MODELS = 150.0 lbs, (68kg) 6. If extended battery banks are to be connected to the UPS, please refer to page 8 for further instructions. 7. If unattended comp
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TYPICAL EXTENDED BATTERY BANK & UPS INTERCONNECTION (Mini-tower models shown; same applies for floor standing banks) TYPICAL 1ST CABLE BATTERY CONNECTOR TO ADD MORE BANKS, DAISY CHAIN TO NEXT BANK FROM THIS 2ND CABLE UPS BATTERY FUSE OPTIONAL BATTERY OPTIONAL BATTERY CHARGER CIRCUIT CHARGER CIRCUIT BREAKER BREAKER POWER INLET FOR POWER INLET FOR OPTIONAL CHARGER OPTIONAL CHARGER 2ND BATTERY BANK 1ST BATTERY BANK UPS INSTALLATION PROCEDURE FOR EXTENDED BATTERY BANKS 1. Remove the battery fuse loc
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SG 2-3kVA TOWER EXTENDED BATTERY BANK SELECTION GUIDE FOR 2KVA -HW MODELS BATTERY OPTION MODELS SGB2S7-2K3 SGB2S7-2K3 SGB5S7-2K6 SGB2S7-2K3 SGB5S7-2K6 SGB5S7-2K6 W/O Charger 12 Pieces of 12V, 24 Pieces of 12V, 30 Pieces of 12V, 36 Pieces of 12V, 60 Pieces of 12V, 90 Pieces of 12V, BATTERIES 7AH 7AH 7AH 7AH 7AH 7AH BATTERIES IN UPS 6 each of 12V, 7AH # of CASES 1 Mini-Tower 2 Mini-Towers 1 Floor Standing 3 Mini-Towers 2 Floor Standing 3 Floor Standing Inches 13.8 x 7.6 x 18.9 13.8 x
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CHAPTER 3 CHAPTER 3 OPERATION UPS FRONT PANEL INDICATOR AND FUNCTION KEYS 9 1 10 2 8 3 11 4 5 6 7 1. LOAD LEVEL INDICATOR LEDS *The first or bottom LED is lit when the output load is greater than 25% of the rated output of the UPS. *The second LED is lit when the output load is greater than 50% of the rated output of the UPS. *The third LED is lit when the output load is greater than 75% of the rated output of the UPS. 2. BATTERY LEVEL INDICATOR LEDS *The third or top LED is lit wh
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5. BYPASS INDICATOR LED When this LED is lit the UPS bypass is active. Should the Alarm LED be lit at the same time, the UPS detected an internal failure and the UPS must be serviced. 6. INVERTER INDICATOR LED When this LED is lit, the UPS inverter is operating and powering the connected load. 7. GREEN MODE LED INDICATOR This LED is lit when the connected output load of the UPS drops to under 10% of the full rated output of the UPS, providing SW3 is in the "down" position (Green Mode Enabled
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AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm status. Category one alarms represent normal or correctable operational alarms. Category two alarms are sounded in the event of abnormal operation. 1. Category one alarms: a. Two short beeps followed by three short beeps. Notifies the user that the SG UPS is configured with the optional battery pack and is in BATTERY MODE. - - - - - = SG UPS IS IN BATTERY MODE b. A continuous short beep. The SG UPS is ope
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SG2K-1T-HW & SG3K-1T-HW Typical Rear Panel Overview RS-232 Port Dip Switches Battery fuse as received in bag. At the time of initial installation remove the bag Battery Fuse Holder from the unit and install the battery fuse Prior to installing the battery fuse, depress this button of one second to pre-charge the UPS and immediately install the battery fuse. Cooling Fans DO NOT BLOCK AIR FLOW Hardwire Terminal Block Secondary Input Circuit Breaker SG2K-2T-HW & SG3K-2T-HW Typical
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CHAPTER 5 CHAPTER 5 COMMUNICATIONS INTERFACES RS-232 INTERFACE Location: The RS-232 interface is standard on all SG series UPS models. The port is located on the UPS rear panel, via a DB-9 female connector. Supported Protocols UPSILON 2000 & SEC Smart Mon 1 TX 2 6 GND BAUD RATE ------- 2400bps GEN 3 7 DATA LENGTH---- 8 bits 4 8 RX STOP BIT----------- 1 bit 5 9 PARITY-------------- None DB-9 Connector Pin Assignment Pin # Function explanation I/O 9 RS 232 Rx INPUT 6 RS 232 Tx OUT
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DRY CONTACT & OPTO COUPLER INTERFACE BOARD OPTIONS Typical Falcon Dry Contact Relay Board DB-9 JP1 J1 JP2 J2 JP3 J3 PIN & JUMPER ASSIGNMENT FOR THE FALCON UA88374 RELAY OPTION BOARD (no on-bypass signal) PIN DESCRIPTION 1 Low Battery ( When UPS reaches low battery, contact activates) (J1, 1-2 short = N.O) (J1, 2-3 short = N.C) 2 JP2 shorted = Low Battery common & all other shorted JP commons JP2 open = common for low battery only 3 Utility Loss N.O. ( At loss of utility voltage, conta
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Typical Falcon Opto-coupler Interface Card PIN ASSIGNMENT FOR THE FALCON UA88373 OPTO-COUPLER OPTION BOARD (no-bypass signal) PIN DESCRIPTION 1 Not Used 2 Utility Loss (N.O.) (Closes upon utility loss) 3 Utility Loss (N.C.) (Opens upon utility loss) 4 Common for pins 2, 3 & 5 5 Low Battery (N.O.) (Closes at low battery) 6 Remote Shutdown Applying a +5-+12Vdc voltage level for >500ms, while the UPS is on battery will shutdown the UPS 7 Not Used 8 Not Used 9 Not Used OPTO Board Inte
