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OWNER'S
OPERATING
MANUAL
Uninterruptible Power Supply Models:
SG800-1, SG800-2
SG1K-1T, SG1K-2T
SG2K-1T, SG2K-2T, SG2K-2TXI
SG3K-1T, SG3K-2T, SG3K-2TX
Detailed SG Series product specifications are available in PDF format at www.falconups.com
®
FALCON Electric Inc., 5106 Azusa Canyon Rd., Irwindale, California 91706, (626) 962-7770, Fax 626-962-7720, Email: sales@falconups.com
®
2003 Falcon Electric Inc. All rights reserved.
All other brand names and trademarks are the property of their respecti
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TABLEOFCONTENTS SG UPS Features. ...... 1 SG Series Online UPS Block Diagram. .... 1 Important Safety Instructions (READ FIRST).... 2 Chapter 1. SG Series UPS Overview ..... 3 True Regenerative Online Design .... 3 Input Power Factor Correction .... 3 Microprocessor Control ..... 3 SNMP/HTTP Remote Management .... 3 Extended Battery Bank Option .... 3 Frequency Converter Option..... 3 Chapter 2. Installation Instructions ..... 4 Dip Switch Settings DIagrams .... 6 Extended Battery Bank Intercon
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SG SERIES UPS FEATURES True Double Conversion On-Line Design Input Power Factor Correction Wide Input Voltage Window Pure Sinewave Output Precision Output Voltage Regulation Superior Brownout, Surge and Transient Protection Internal System Bypass Eliminates Generator Frequency & Voltage Drift Microprocessor Control & RS-232 Communications ® UPSILON Monitoring & Shutdown Software Optional Frequency Conversion Optional Extended Battery Packs & Chargers Optional External Maintenance Bypass Switch
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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions which must be followed during the installation, operation and maintenance of this UPS and its batteries. Please read all instructions before operating this equipment and save this manual for future reference. CAUTION All of the models presented herein are designed for installation and use in a temperature controlled environment, free of contamination. CAUTION This UPS utilizes voltage that may be
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CHAPTER 1 CHAPTER 1 SG Series UPS - Overview True Regenerative On-Line Design As new and innovative technologies have become the backbone of today's businesses, maxi- mum system availability is critical and downtime is more expensive than ever. Increasingly, busi- nesses need a UPS that not only protects against blackouts, but also virtually eliminates more frequent and subtle power disturbances. Surges, sags, line noise and brownouts can disrupt proper operation of sensitive equipment. These
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CHAPTER 2 CHAPTER 2 INSTALLATION INSTRUCTIONS 1. Verify the following is included in the UPS shipping carton: (1) UPS, (1) Software Diskette(s) & Manual, (1) Power Cord (800VA-1KVA models only), (1) Owners Manual & (1) UPS/Computer Cable. 2. Verify the UPS unit is configured for the proper input/output voltage and frequency. This information is stated on the nameplate label located on the rear or the side panel of the unit. If any special input plug and output receptacle configurations were sp
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5. For SG800 - SG1K models, connect the power cord to the UPS inlet located on the UPS rear panel. On SG1.5K - SG3K models the line cord is permanently attached to the UPS. 6. Select a suitable location for the UPS near enough to the computer or equipment to to be protected. Connect the power cord(s) for the equipment to be protected to the UPS output receptacles. VERIFY THE TABLE OR SURFACE SUPPORTING THE UPS WILL SUPPORT THE WEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BATTERY BANKS. 8
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VIEW OF DIP SWITCHES LOCATED ON THE UPS REAR PANEL OFF = 0 DIP SWITCHES ON = 1 SELECTION TABLE SWITCH SETTINGS FOR -1 MODELS SW2 SW1 VOLTAGE Down Down 100V Down Up 110V Up Down 120V (Factory default) Up Up 115V SWITCH SETTINGS FOR -2 MODELS SW2 SW1 VOLTAGE Down Down 220V Down Up 230V (Factory Default) Up Down 240V Up Up 200V GREEN MODE SWITCH SETTINGS FOR ALL MODELS SW3 FUNCTION Down GREEN MODE ON Up GREEN MODE OFF 6
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TYPICAL EXTENDED BATTERY BANK & UPS INTERCONNECTION (Mini-tower models shown; same applies for floor standing banks) TYPICAL 1ST CABLE BATTERY CONNECTOR TO ADD MORE BANKS, DAISY CHAIN TO NEXT BANK FROM THIS 2ND CABLE UPS BATTERY FUSE OPTIONAL BATTERY OPTIONAL BATTERY CHARGER CIRCUIT CHARGER CIRCUIT BREAKER BREAKER POWER INLET FOR POWER INLET FOR OPTIONAL CHARGER OPTIONAL CHARGER 2ND BATTERY BANK 1ST BATTERY BANK UPS INSTALLATION PROCEDURE FOR EXTENDED BATTERY BANKS 1. Remove the battery fuse loc
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SG 1-3kVA TOWER EXTENDED BATTERY BANK SELECTION GUIDE FOR 800VA-1KVA MODELS BATTERY OPTION MODELS SGB2S7-1K3 SGB4S7-1K3 SGB5S7-1K3 SGB10S7-1K6 SGB10S7-1K6 W/O Charger 6 Pieces 12V, 7AH 12 Pieces 12V, 7AH 15 Pieces 12V, 30 Pieces 12V, 7AH 60 Pieces 12V, BATTERIES 7AH 7AH BATTERIES IN UPS 3 each of 12V, 7AH # of CASES 1 Mini-Tower 1 Mini-Tower 1 Mini-Tower 1 Floor Standing 2 Floor Standing Inches 13.8 x 7.6 x 18.9 13.8 x 7.6 x18.9 13.8 x 7.6 x18.9 32.1 x 10.2 x 21.8 32.1 x 10.2 x 21.8
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CHAPTER 3 CHAPTER 3 OPERATION UPS FRONT PANEL INDICATOR AND FUNCTION KEYS 9 1 10 2 8 3 11 4 5 6 7 1. LOAD LEVEL INDICATOR LEDS *The first or bottom LED is lit when the output load is greater than 25% of the rated output of the UPS. *The second LED is lit when the output load is greater than 50% of the rated output of the UPS. *The third LED is lit when the output load is greater than 75% of the rated output of the UPS. 2. BATTERY LEVEL INDICATOR LEDS *The third or top LED is lit wh
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5. BYPASS INDICATOR LED When this LED is lit the UPS bypass is active. Should the Alarm LED be lit at the same time, the UPS detected an internal failure and the UPS must be serviced. 6. INVERTER INDICATOR LED When this LED is lit, the UPS inverter is operating and powering the connected load. 7. GREEN MODE LED INDICATOR This LED is lit when the connected output load of the UPS drops to under 10% of the full rated output of the UPS, providing SW3 is in the "down" position (Green Mode Enabled
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AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm status. Category one alarms represent normal or correctable operational alarms. Category two alarms are sounded in the event of abnormal operation. 1. Category one alarms: a. Two short beeps followed by three short beeps. Notifies the user that the SG UPS is configured with the optional battery pack and is in BATTERY MODE. - - - - - = SG UPS IS IN BATTERY MODE b. A continuous short beep. The SG UPS is ope
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CHAPTER 4 CHAPTER 4 REAR PANEL DETAILS SG800-1T & SG1K-1T Typical Rear Panel Overview DIP SWITCHES COVER PLATE FOR COVER PLATE OPTIONAL FOR COMMUNICATIONS OPTIONAL INTERFACE BAORD RS-232 CONNECTOR COOLING FAN DO NOT BLOCK OUTPUT INPUT CIRCUIT BREAKER RECEPTACLES (6 places without external battery option, 4 places as BATTERY FUSE shown) POWER INLET OPTIONAL EXTERNAL BATTERY CONNECTOR SG800-2T & SG1K-2T Typical Rear Panel Overview DIP SWITCHES COVER PLATE FOR COVER PLATE OP
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SG1.5K-1T, SG2K-1T & SG3K-1T Typical Rear Panel Overview DIP SWITCHES COVER PLATE FOR OPTIONAL SNMP AGENT RS-232 CONNECTOR EXTERNAL BATTERY CONNECTOR COVER PLATE COOLING FANS DO NO BLOCK BATTERY FUSE Optional Receptacle OUTPUT FUSES Configuration (2 places) Shown Contact Factory For Other Configurations OPUTPUT OUTPUT RECEPTACLES RECEPTACLES (6) NEMA 5-15R (6) NEMA 5-15R STANDARD STANDARD MAIN POWER SWITCH & INPUT CIRCUIT BREAKER INPUT LINE CORD OTHER OUTPUT RE
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SG2K-2TXI & SG3K-2TX Typical Rear Panel Overview DIP SWITCHES COVER PLATE FOR COMMUNICATIONS SLOT RS-232 EXTERNAL BATTERY CONNECTOR CONNECTOR COVER PLATE COOLING FANS 208-240Vac OUTPUT DO NO BLOCK 208-240Vac RECEPTCALE RECEPTACLE OUTPUT FUSES FOR OUTPUT FUSES THE TOP RECEPTACLE (2) PLACES MAIN POWER SWITCH & MAIN POWER SWITCH & INPUT CIRCUIT INPUT CIRCUIT BREAKER 120Vac OUTPUT 120Vac OUTPUT BREAKER BREAAKER RECEPTACLE RECEPTACLES LINE CORD INLET SG2K-2TXI Output Configura
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CHAPTER 5 CHAPTER 5 COMMUNICATIONS INTERFACES RS-232 INTERFACE Location: The RS-232 interface is standard on all SG series UPS models. The port is located on the UPS rear panel, via a DB-9 female connector. Supported Protocols UPSILON 2000 & SEC Smart Mon 1 TX 2 6 GND BAUD RATE ------- 2400bps GEN 3 7 DATA LENGTH---- 8 bits 4 8 RX STOP BIT----------- 1 bit 5 9 PARITY-------------- None DB-9 Connector Pin Assignment Pin # Function explanation I/O 9 RS 232 Rx INPUT 6 RS 232 Tx OUT
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DRY CONTACT & OPTO COUPLER INTERFACE BOARD OPTIONS Typical Falcon Dry Contact Relay Board DB-9 JP1 J1 JP2 J2 JP3 J3 PIN & JUMPER ASSIGNMENT FOR THE FALCON UA88374 RELAY OPTION BOARD (no on-bypass signal) PIN DESCRIPTION 1 Low Battery ( When UPS reaches low battery, contact activates) (J1, 1-2 short = N.O) (J1, 2-3 short = N.C) 2 JP2 shorted = Low Battery common & all other shorted JP commons JP2 open = common for low battery only 3 Utility Loss N.O. ( At loss of utility voltage, conta
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Typical Falcon Opto-coupler Interface Card PIN ASSIGNMENT FOR THE FALCON UA88373 OPTO-COUPLER OPTION BOARD (no-bypass signal) PIN DESCRIPTION 1 Not Used 2 Utility Loss (N.O.) (Closes upon utility loss) 3 Utility Loss (N.C.) (Opens upon utility loss) 4 Common for pins 2, 3 & 5 5 Low Battery (N.O.) (Closes at low battery) 6 Remote Shutdown Applying a +5-+12Vdc voltage level for >500ms, while the UPS is on battery will shutdown the UPS 7 Not Used 8 Not Used 9 Not Used OPTO Board Inte
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APC Style Dry Contact Relay Board PIN & JUMPER ASSIGNMENT FOR THE FALCON UA88377 RELAY OPTION BOARD (APC Style Board) PIN DESCRIPTION 1 Remote Shutdown (on battery operation only) 2 Remote Shutdown Common 3 Not Used 4 Low Battery Common 5 Low Battery (N.O.) 6 Not Used 7 Not Used 8 Utility Fail (+/ - 10Vdc) 9 Utility Fail (+/ - 10Vdc) 18
