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Smart-UPS DP
Uninterruptible Power Supply
Models
SUDP4000I, SUDP6000I, SUDP8000I, SUDP10000I
User’s Manual
990-1007A, Revision 2 9/99
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Entire contents copyright ©1999 by American Power Conversion. All rights reserved. Reproduction in whole or in part without permission is prohibited. Smart-UPS is a registered trademark of APC. All other trademarks are the property of their respective owners. 990-1007A, Revision 2 9/99
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Smart-UPS DP Quick Reference Guide English About Your New UPS Troubleshooting This Uninterruptible Power Supply (UPS) prevents blackouts, Use the chart below to solve minor UPS installation problems. brownouts, sags and surges from reaching your computer and Contact APC Technical Support Staff for assistance with other valuable electronic equipment, filters out utility line complex UPS problems. See APC Contact Information, page fluctuations, and isolates your equipment from disturbances by 18,
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Table of Contents Safety.........................................................................................................................................................................................................1 Handling Safety......................................................................................................................................................................................1 Electrical Safety ........................................................
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990-1007A, Revision 2 9/99
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Safety This Safety Guide contains important instructions that should be followed during installation and maintenance of the APC equipment and batteries. It is intended for APC customers who setup, install, relocate, or maintain APC equipment. Handling Safety • Be careful. Do not lift heavy loads without assistance. 32-55 kg (70-120 lb.) <18 kg (<40 lb.) >55 kg (>120 lb.) 18-32 kg (40-70 lb.) • Equipment with casters is built to move on a smooth surface without any obstacles. • Do not use
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Initial Inspection Inspection Inspect the UPS upon receipt. Notify the carrier and dealer if there is damage. The packaging is recyclable; save it for reuse or dispose of it properly. Unpacking Move the UPS, in its shipping package, as close to the desired location as possible. Then follow these instructions: Use scissors or a knife to cut the Refer to this User’s Manual plastic straps and open the for safety information and package. installation instructions. Unpack all visible foam pieces Lif
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Placement Install the UPS in a protected area that is free of excessive Sm a r t - U P S D P dust and has adequate air flow. Sufficient cooling must be Sm a r t - U P S D P Sm a r t - U P S D P ensured by a minimum of 150 mm free space from the ventilation slots on the back, and 200 mm from the ventilation slots on the right side. Do not operate the UPS where the temperature and humidity are outside the specified limits. To secure the unit in place Once the unit is positioned, use a wrench to l
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External Connections Notes: As a standard, the Smart-UPS DP is made for single-phase connection. Due to the leakage current of 3.5 to 10 mA, the Smart-UPS DP must always be grounded according to local regulations. Mains Connections Make these connections only if no optional equipment (see the Optional Equipment Installation, page 8) is being used. Mains Fuses and Cable Dimensions Standard System System Mains Fuse * (Fm) Input Cable UPS Output Cable UPS 4kV 25A 3x6 mm² 3x4 mm² 6kV 40A 3x10 mm² 3x
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Rear Views FOR BATTERY FOR EXTERNAL 1 2 3 4 1 2 3 4 TEMP. SENSOR TR. TH. SWITCH MBS CONTROL COM. FAULT RED BLACK INTERNAL BATT. FOR EXTERNAL TEMP. SENSOR BATT. TEMP. SENSOR DANGER DANGER HIGH VOLTAGE HIGH VOLTAGE SEE INSTALLATION INSTRUCTIONS Ext. Battery BEFORE CONNECTING TO L N L N EXTERNAL BATTERY 384V DC OUTPUT INPUT INPUT : 7) INPUT : 7) 8) 8) P.NO.: P.NO.: 1) 1) OUTPUT :9) OUTPUT :9) TYPE: 2) TYPE: 2) 10) 10) S. NO.: 3) S. NO.: 3) WEIGHT: 4) KG. STORED ENERGY TIME : 11) MIN. W
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Common Fault The function of the common fault relay is factory preset. For changing the factory setting, please contact your local dealer. Principal Diagram (common fault) 1 2 3 4 NC NO Com Com Data: Relay contacts - ohmic load DC min./max.: 12V 20mA/60V 1A DC DC AC min./max.: 12V 20mA/250V 8A AC AC Computer Interface Port (Optional) ® PowerChute power management software and interface kits can be used with this UPS. If used, connect the interface cable to the 9-pin computer interface port on
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X005 J100 EPO Relay PC Board RELAY EPO RELAY EPO RELAY FUNCTION PC BOARD CONNECTOR NC1 NC1 14 NO1 ON/OFF RELAY 15 NO1 COM1 COM1 2 CHGND NC2 NC2 16 BYPASS NO2 OPERATION J100 17 COM2 NO2 RELAY COM2 4 CHGND NC3 NC3 18 NO3 BATTERY OPERATION 19 COM3 NO3 RELAY COM3 6 CHGND NC4 NC4 20 BATTERY LOW NO4 WARNING RELAY 21 COM4 NO4 COM4 8 CHGND J101 J102 PSU_PU PSU_PU +V PSU_PU 11 PSU PSU 12 RSD+ RSD+ 13 EPO [REMOTE RSD- RSD- SHUTDOWN] 25 CGND CGND 24 CGND CHGND EPO SHUTDOWN EXAMPLES ISOLATED OPERATION NORMA
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Optional Equipment Installation Galvanic Isolation Transformer The galvanic isolation transformer can be delivered for one- or two-phase connection. When connecting a Smart-UPS DP and galvanic isolation transformer, the AC bus and the wires for the thermo switch must be mounted. Please follow the instructions below. Note: If the cables in the galvanic isolation transformer have 4 wires, the wire marked no. 3 must be cut off. Galvanic Isolation Transformer Connections The AC bus from the galvani
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Standard System With Isolating Transformer (400 V) System Mains Fuse* Input Cable Input Cable UPS Output Cable (Fm) Transformer UPS 4kV 16A 3x2.5mm² 3x6mm² 3x4 mm² 6kV 25A 3x6 mm² 3x16 mm² 3x10 mm² 8kV 32A 3x10 mm² 3x16 mm² 3x10 mm² 10kV 40A 3x10 mm² 3x16 mm² 3x16 mm² *Din gl Types MAINS LOAD Fm L L1 L1 L Input Iso.Tr Fm Cable Tr. . INPUT CABLE UPS OUTPUT CABLE UPS L2 N L2 N PE L N L N UPS Tr. Sw. cable COM EPO PORT 990-1007A, Revision 2 9/99 9
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External Service Bypass Panel (SBP) Note: The Smart-UPS DP must only be connected by service bypass panels (SBPs) manufactured by APC. If SBPs other than those manufactured by APC are used, the UPS system may be damaged and the warranty given by APC is repealed. During the installation of the service bypass panel, you must attach a ferrite bead on the signal cable to ensure regulatory compliance. A ferrite bead and its installation instructions are included in the literature kit. The external s
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MAINS LOAD Fm Fo L L INPUT OUTPUT SBP L L CABLE CABLE SBP SBP N N N N X010 PE 1 2 3 4 SBP Output Input CABLE cable cable UPS UPS L N L N 1 2 3 4 MBS CONTROL UPS External Service Bypass Panel and Galvanic Isolation Transformer If both the external service bypass panel and the galvanic isolation transformer are installed, the following connections must be made: • If the cables in the galvanic isolation transformer have 4 wires, the wire marked no. 3 must be cut off. • If Smart-UPS DP has an
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Standard System With Isolating Transformer (400 V) And SBP System Mains Fuse* Input Cable Input Cable UPS Output Cable (Fm) Transformer UPS 4kV 16A 3x2.5mm² 3x6mm² 3x6 mm² 6kV 25A 3x6 mm² 3x16 mm² 3x10 mm² 8kV 32A 3x10 mm² 3x16 mm² 3x10 mm² 10kV 40A 3x10 mm² 3x16 mm² 3x16 mm² *Din gl Types System Output Cable UPS Output Fuse SBP (Fo) Output Cable SBP 4kV 3x4 mm² 20A 3x4 mm² 6kV 3x10 mm² 32A 3x10 mm² 8kV 3x10 mm² 40A 3x10 mm² 10kV 3x16 mm² 50A 3x16 mm² MAINS LOAD Fm Fo L L1 INPUT OUTPUT SBP Input
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Operating Instructions Switching On Switch on the mains fuse on the rear of the UPS. The Smart-UPS DP will perform a self-check ending with the LED display showing red/yellow/green, meaning that the unit is functioning properly. The unit performs a self-test automatically when turned on, and every two weeks thereafter. Switch the 1/0 switch on the front of the Smart-UPS to 1 (up). The acoustic alarm will give a short beep when output power is available. Note: Whenever the UPS is turned on and u
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LEDs The LED bar on the front of the unit gives information by means of color and size of the bar. Green Normal Oper. Battery Oper. Yellow Recharging Batt. Check Battery Red Overload Bypass / Failure [ 25 % ] [ MUTE ] [ 50 % ] [ 75 % ] [ 100 % ] The general meaning is: Green = Okay. Yellow = Okay, but... Red = DANGER!! Might lose output. LED DISPLAY CONSTANT GREEN = NORMAL OPERATION 0 - 25% load 25 - 50% load 50 - 75% load 75 - 100% load = BATTERY OPERATION FLASHING GREEN
