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MODEL G1021X
15" EXTREME SERIES PLANER
OWNER'S MANUAL
COPYRIGHT © MARCH, 2006 BY GRIZZLY INDUSTRIAL, INC., REVISED OCTOBER, 2007 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JK7980 PRINTED IN TAIWAN
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Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ................................................................................................................................ 3 Machine Data Sheet ................................
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SECTION 7: SERVICE ................................................................................................................... 24 About Service ........................................................................................................................... 24 Rotating/Changing Carbide Cutters ......................................................................................... 24 Chain Tension ................................................................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G1021X 15" If you have any comments regarding this manual, Extreme Series Planer. This machine is part of please write to us at the address below: a growing Grizzly family of fine woodworking machinery. When used according to the guide- Grizzly Industrial, Inc. C lines set forth in this manual, you can expect /O Technical Documentation Manager years of trouble-free, enjoyable operation and P.O. Box 2069 proof of Grizzly’s c
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Machine Data Sheet � � � � � � �� � � � �� � � � � � � � �� � � � �� �� � � � � �� � �� � � � � �� � � � � � � � �� �� � �� � � � � �� � � � � �� � � � � �� � � � � � � � �� �� � � �� � �� � � � � �� � � � � � � � � ������ ������� ���� �������� ������� ������ ��� ������� ���������� �������� ����������� � ������� � ������������������������������������������������������������������������������������������������������������������������������ ���� ������������������������������� ���� � �������������
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Identification C D B A E F H G Figure 1. G1021X Identification. A. Table Lock Knob B. Bed Rollers C. Return Rollers D. Table Adjustment Handwheel E. Feed Rate Control Lever F. Table Height Scale G. Magnetic Switch H. Lifting Bars -6- G1021X 15" Extreme Series Planer
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measure
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 17. REMOVE ADJUSTING KEYS AND ERLY SUPERVISED PERSONNEL TO WRENCHES. Make a habit of checking for OPERATE MACHINERY. Make sure keys and adjusting wrenches before turn- operation instructions are safe and clearly ing machinery ON. understood. 18. CHECK FOR DAMAGED PARTS 8. KEEP CHILDREN AND VISITORS AWAY. BEFORE USING MACHINERY. Check Keep all children and visitors a safe dis- for binding and alignment of parts, broken tance
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Additional Safety Instructions for Planers 1. INSTRUCTION MANUAL. This machine 8. CUTTING LIMITATIONS. The planer may presents significant safety hazards to kick out a workpiece at the operator or be untrained users. Read/understand this damaged if pushed beyond these limits: 1 entire manual before starting the planer. • Maximum Depth of Cut .................. ⁄8" 1 • Minimum Board Length .................6 ⁄2" 1 2. REACHING INSIDE PLANER. Never • Minimum Board Thickness ............. ⁄4" rea
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SECTION 2: CIRCUIT REQUIREMENTS Grounding 220V Single-Phase In the event of an electrical short, grounding reduces the risk of electric shock. The grounding wire in the power cord must be properly connect- ed to the grounding prong on the plug; likewise, the outlet must be properly installed and ground- Serious personal injury could occur if you ed. All electrical connections must be made in connect the machine to the power source accordance with local codes and ordinances. before you have
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SECTION 3: SET UP Set Up Safety Items Needed for Set Up The following items are needed to complete the This machine presents set up process, but are not included with your serious injury hazards machine: to untrained users. Read through this entire manu- Description Qty al to become familiar with • Straightedge 4' (or longer) ......................... 1 the controls and opera- • Safety Glasses (for each person) .............. 1 tions before starting the • Dust Collection System .........
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Inventory N O T I C E Some hardware/fasteners on the inventory list may arrive pre-installed on the machine. After all the parts have been removed from the Check these locations before assuming that two boxes, you should have the following items: any items from the inventory list are miss- ing. Box 1: (Figure 3) Qty A. Planer Unit (not shown) .............................. 1 B. Extension Tables ........................................ 2 Clean Up C. Dust Port ................................
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Site Considerations Moving & Placing Base Unit Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some floors may require additional reinforcement This planer is a heavy to support both the machine and operator. machine with a ship- ping weight of 585 lbs. Working Clearances Serious personal injury may occur if safe mov- Consider existing and anticipated needs, size of ing methods are not fol- material to be processed through each mach
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Extension Tables Handwheel Components and Hardware Needed: Qty Components and Hardware Needed: Qty Extension Tables ............................................... 2 Handwheel ........................................................ 1 Hex Bolts M8-1.5 x 25 ....................................... 6 Handwheel Handle ............................................ 1 Set Screws M8-1.25 x 20 .................................. 6 Key 4 x 4 x 10 .................................................... 1 Hi-Lo
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Dust Port Gearbox Oil Level Before starting your machine for the first time, make sure the gearbox has oil. DO NOT attach the dust port if you do not To check the gearbox oil level: intend to connect your planer to a dust col- lection system. Accumulated wood chips 1. Using a 14mm wrench, remove the gearbox could cause a malfunction, resulting in per- fill plug (Figure 9). sonal injury or damage to the planer. Components and Hardware Needed: Qty Dust Port ....................................
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Test Run Tighten V-Belts The final step in the set up process must be done after approximately 16 hours of operation. During this first 16 hours, the V-belts will stretch and seat Loose hair and cloth- into the pulley grooves. After this time, the V-belts ing could get caught must be retensioned or belt failure will occur in machinery and quickly. Refer to Page 22 when you are ready to cause serious person- perform this important adjustment. al injury. Keep loose clothing rolled up and
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SECTION 4: OPERATIONS Basic Operation Operation Safety The basic steps of operating the planer are as follows: Damage to your eyes, lungs, and ears could 1. Put on safety glasses. result from using this machine without proper protective gear. Always wear safety 2. Unless your workpiece starts very flat, sur- glasses, a respirator, and hearing protection face plane the workpiece on a jointer until it when operating this machine. is flat. 3. Adjust table height to slightly lower than your
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Operation Tips Feed Speed • Inspect lumber for defects, warping, cup- The infeed and outfeed rollers power the stock ping, twisting, and for foreign objects (nails, through the planer while keeping boards flat and staples, imbedded gravel, etc,). If you have providing a consistent rate of movement. any question about the quality of your lum- ber, do not use it. Remember, wood stacked The power feed features 16 FPM and 20 FPM on a concrete floor can have small pieces of feed rates. The speed