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INSTALLATION & OPERATING
INSTRUCTIONS
for
®
IMPINGER CONVEYOR OVENS
MODEL SERIES 1000 – 1200 and 1400
TO BE SERVICED ONLY BY AUTHORIZED PERSONS
1000seriesops REV: 4/3/07
Part Number: 2810197
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WARNING AND SAFETY INFORMATION IMPORTANT FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OT THIS OR ANY OTHER APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION. WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUI
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PURCHASER’S RESPONSIBILITY It is the responsibility of the purchaser: 1. To see that the gas and electric services for the oven are installed on site in accordance with the manufacturers specification. 2. To unload, uncrate, and install the oven in its proper location; in accordance with this installation / operation manual. 3. To see that the gas and electric services are connected properly by a qualified installer of your choice. For installation in the State of Massachusetts: Insta
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® IMPINGER I AND III CONVEYOR OVENS – MODEL SERIES 1000 AND 1200 UTILITY SPECIFICATIONS REQUIRED – ELECTRIC Recommended Electrical Agency Model Energy Power Voltage Current Phase Hz Specifications Listing 5 Wires, 3 Poles ***1021-xxx-E Electric 27 kW 400/230 VAC 40 Amps 3 50 Hz F-G 1N-1G 5 Wires, 3 Poles 1022 Electric 27 kW 120/208 VAC 80 Amps 3 60 Hz A-B-F 1N-1G 5 Wires, 3 Poles 1023 Electric 27 kW 120/240 VAC 70 Amps 3 60 Hz A-B-F 1N-1G 380Y/220 5 Wires, 3 Poles 1028 Electr
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® IMPINGER CONVEYOR OVENS – MODEL SERIES 1400 UTILITY SPECIFICATIONS REQUIRED – ELECTRIC Recommended Electrical Agency Model Energy Power Voltage Current Phase Hz Specifications Listing 5 Wires, 3 Poles ***1421-xxx-E Electric 27 kW 400/230 VAC 40 Amps 3 50 Hz F-G 1N-1G 5 Wires, 3 Poles 1452 Electric 27 kW 120/208 VAC 80 Amps 3 60 Hz A-B-D-F 1N-1G 5 Wires, 3 Poles 1453 Electric 27 kW 120/240 VAC 70 Amps 3 60 Hz A-B-D-F 1N-1G 5 Wires, 3 Poles 1454 Electric 27 kW 380/220 VAC 41
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MODEL NUMBER KEY COUNTRY LANGUAGE CODE NOT USED 1. France French B A 2. Germany German C I 3. Italy Italian D O 4. Spain Spanish E Q 5. United Kingdom English F 6. Luxembourg French B 7. Portugal Portuguese H 8. Denmark Danish J 9. Belgium Dutch / French K 10. Netherlands Dutch L 11. Ireland English F 12. Greece Greek M 13. Austria German C 14. Finland Finnish N 15.
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SPACING The oven must have 5 inches (127 mm) of clearance from combustible surfaces. In case other equipment is located on the right side of oven, a minimum clearance of 24 inches (609 mm) is required from that equipment. FOR ALL OVENS: A 24-inch (609 mm) clearance at the rear of the oven must be obtainable for service access. FOR 1000 and 1400 OVENS: A permanently installed (unmovable) oven requires a minimum of 11 feet clearance on the right hand side to allow for conveyor removal,
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® LINCOLN IMPINGER OVEN, MODEL SERIES 1000 – 1200 AND 1400 DOUBLE DECK OR SINGLE UNIT CANOPY VENTILATION RECOMMENDATIONS * AFF = Above Finished Floor SMOKE CANDLE TEST – VENTILATION SYSTEM VERIFICATION OVEN SET-UP FOR THIS TEST: 1. This test is to be done on the bottom oven of a multiple oven system, or a single oven. 2. The conveyor must be off. 3. The oven temperature must be set and operating at 550°F/288°C. TEST PROCEDURE: Note: Use Lincoln Smoke Candle #369361 (in A
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UNLOADING When the oven arrives it should consist of: 1. A crate containing oven body, conveyor, fingers, crumb pans, and pan stops. (Some models may have the conveyor packed separately.) 2. A package containing the stand and top. It is recommended that you have a material-handling device available to unload. DO NOT LIFT EXCESSIVE WEIGHT! IF THERE IS APPARENT DAMAGE: UNITED STATES AND CANADA: Arrangements should be made to file a claim against the carrier, as Interstate Commerc
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This appliance must be properly grounded at time of installation. Failure to ensure WARNING that this equipment is properly grounded can result in electrocution, dismemberment INT’L (CE): ! or fatal injury. CODE REFERENCE GAS CODE REFERENCE Safe and satisfactory operation of this oven depends to a great extent upon its proper installation, and it should be installed, as applicable in accordance with the National Fuel Gas Codes, ANSI Z223.1/NFPA 54, latest version, Manufacturers’ i
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STAND AND FINGER ASSEMBLY 1. The stand is a 40” (1016 mm) x 49” (1245 2. Remove the oven from the dolly and 3. If you purchased a double stack oven, mm) rectangle. Set it in place with a 40” set it on the stand. The control panel place the second oven on top of the side facing out. This will be the front of should be on the right rear as you first one. Be sure that it sets on the oven. Using a carpenter’s level, level face the oven. Be sure that the oven squarely and is fully seated. The
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10. Install finger in the oven by sliding 11. Repeat step 10 until all eight (8) NOTE: Prior to inserting into the oven it over the plenum flange and fingers are installed. opening, slide the conveyor hold-down setting the front bracket. BE SURE clips so the screw head is in the left THAT THE FINGER SETS Install conveyor and crumb pans side slot, then rotate counter SQUARELY OVER THE PLENUM before operation. See page 17 for clockwise to the up position. FLANGES AND THE HOLES conv
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FINGER HOUSING BAFFLE PLATE ADJUSTEMENTS The finger housing has a baffle mounted inside to balance the air flow to the rear and front of the oven. If the product is cooking more or less in the rear of the oven than in the front, it is possible the finger housing baffle needs to be adjusted. If it is deemed necessary to adjust the air balancing baffle, be sure to adjust all eight (8) finger housing to exactly the same opening. Determine if more air (heat) is required at front or rear o
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CONVEYOR ® The conveyor for the Digital Advantage oven has a different drive cog than the Full Featured Impinger oven. The ® drive cog on the conveyor for the Digital Advantage oven is a 15 tooth cog where the Full Featured Impinger oven has a 10 tooth cog. ® CAUTION: On installations where a Digital Advantage Oven is stacked with a Full Featured Impinger oven, THE CONVEYORS CANNOT BE INTERCHANGED. INTERCHANGING CONVEYORS WILL AFFECT COOKING TIMES. The conveyor for the Digital Advantage
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INFORMATION ON USE OF OVEN ® As explained in “Concepts,” the Impinger oven functions by directing high velocity streams of heated air directly on the food products. Because air is the heat source, it is effective even on sensitive foods. Compared to ® conventional ovens and even convection ovens, the cooking time of products in the Impinger Conveyor ovens can be as much as two (2) to four (4) times faster. Several factors may affect the cooking time of any special product such as: 1) o
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FINGER REMOVAL AND DISASSEMBLY FOR CLEANING 1. Open door and remove upper fingers. Note any particular placement of fingers that you may have, such as fully closed, half-closed, or fully open, columnating plates. 2. Remove conveyor and then remove bottom fingers. 3. For finger disassembly, see page 11, figures 6, 7, and 8. 4. Reassemble fingers in reverse order with the step of the columnating plate facing downward so it fits under the lip of the finger housing. 5. Re-install finger in
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CONVEYOR REASSEMBLY CONVEYOR BELT INSTALLATION 2. Replace belt and reconnect splice clips as shown in step 7 on page 16. 1. Put conveyor belt back on by setting the rolled belt to the left of the conveyor and thread approximately 2/3 of the belt over the bottom slider bed. 3. The conveyor has no adjustments (Series 1200 Put the loose end of the belt around the idler and 1400). If belt becomes too tight or loose, a link shaft and back on the conveyor. The belt must will have t
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CONCEPTS ® The Impinger Conveyor Oven produced by Lincoln Foodservice Products, LLC utilizes a revolutionary cooking concept called “AIR IMPINGEMENT.” It provides exceptional baked food product quality in far less time than conventional devices on the market. The “AIR IMPINGEMENT” system directs a high velocity stream of heated air at the food product being baked. This blast effect penetrates the boundary layer of air encircling the product and heats the food more efficiently because the
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APPENDIX A – LABEL DEFINITIONS Impinger I – 1000 Series Ops Manual 19
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Lincoln has developed a worldwide sales and service network second to none in our industry. It is headed by a sales, service and marketing management staff of more than 60 seasoned foodservice ® ® ® professionals. We manufacture and market Impinger Conveyor ovens, Wear-Ever and Centurion ® ® cookware, Redco food slicers, cutters and wedgers, and Fresh-O-Matic food warmers that are stocked by a network of more than 1,400 distributors nationwide. Adding to this extensive deale
