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C o o k i n g & H o l d i n g O v e n
®
M a n u a l C o n t r o l
Model:
1000-TH-I
• INSTALLATION
• OPERATION
• MAINTENANCE
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
MN-28636 • 11/08
P R I N T E D I N U. S. A.
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® ® D E L I V E RY U N PA C K I N G 1. Carefully remove the This Alto-Shaam appliance has been appliance from the thoroughly tested and inspected to insure only the carton or crate. highest quality unit is provided. Upon receipt, check for any possible shipping damage and report NOTE: Do not discard the it at once to the delivering carrier. See carton and other Transportation Damage and Claims section packaging material located in this manual. until you have This appliance, complete with unattac
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SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold or safe operation of electrically and/or gas energized process foods for the purpose of human equipment. In accordance with generally accepted consumption. No other use for this appliance is product safety labeling guidelines for potential authorized or recommended. hazards, the following signal words and symbols 2. This appliance is intended for use in commercial may
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I N S TA L L AT I O N DANGER CAUTION IMPROPER INSTALLATION, METAL PARTS OF THIS EQUIPMENT ALTERATION, ADJUSTMENT, BECOME EXTREMELY HOT WHEN IN SERVICE, OR MAINTENANCE COULD OPERATION. TO AVOID BURNS, RESULT IN SEVERE INJURY, DEATH ALWAYS USE HAND PROTECTION OR CAUSE PROPERTY DAMAGE. WHEN OPERATING THIS APPLIANCE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY DANGER BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. DO NOT store or use gasoline or other flammable vapors or
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I N S TA L L AT I O N S I T E I N S TA L L AT I O N 33-11/16" (856mm) WEIGHT 1000-TH-I/STD 1000-TH-I/HD Electrical NET (EST.) 349 lb (159 kg) 385 lb (175 kg) Connection SHIP (EST.) 400 lb (181 kg) 440 lb (200 kg) 8-3/16" Pass-Through (207mm) Option PRODUCT\PAN CAPACITY ( P E R C O M P A R T M E N T) 120 lb (54 kg) MAXIMUM Electrical VOLUME MAXIMUM: 60 QUARTS (76 LITERS) Connection Reach-In OPTIONS & ACCESSORIES Bumper, Full Perimeter 5005103 Carving Holder, PRIME RIB HL-2635 STEAMSHIP (CAFETERIA
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I N S TA L L AT I O N S I T E I N S TA L L AT I O N A number of adjustments are associated with RESTRAINT REQUIREMENTS initial installation and start-up. It is important —MOBILE EQUIPMENT that these adjustments be conducted by a qualified service technician. Installation and start-up WA R N I N G adjustments are the responsibility of the dealer or user. These adjustments include but are not RISK OF ELECTRIC SHOCK. limited to thermostat calibration, door adjustment, leveling, electrical hook-up a
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I N S TA L L AT I O N S I T E I N S TA L L AT I O N D DR RIIP P T TR RA AY Y IIN NS ST TA AL LL LA AT TIIO ON N IIN NS ST TR RU UC CT TIIO ON NS S STANDARD DRIP PAN* [BOTTOM OF OVEN INTERIOR • BELOW SIDE-RACKS] HANG DRIP TRAY ON SCREWS DRIP TRAY* *SEE ALTO-SHAAM PARTS LIST FOR ALTO-SHAAM PART NUMBERS. WA R N I N G FAILURE TO PROPERLY INSTALL THE DRIP TRAY CAN OR WILL CAUSE MAJOR EQUIPMENT DAMAGE AND WILL RESULT IN A LEAKAGE HAZARD THAT CAN CAUSE PERSONAL INJURY. PG. 6 1000-TH-I INSTALLATION/OPER
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I N S TA L L AT I O N E L E C T R I C A L C O N N E C T I O N The appliance must be installed by a qualified All 125V rated units will function properly with a service technician. The oven must be properly source voltage of between 100 and 125, 60 Hz. grounded in accordance with the National Electrical The 125V rated units are provided with a cord and Code and applicable local codes. plug [NEMA #5-20P]. Have a licensed electrician Plug the unit into a properly grounded receptacle install the pro
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O P E R AT I N G I N S T R U C T I O N S U S E R S A F E T Y I N F O R M AT I O N The Alto-Shaam cook and hold oven is intended CAUTION for use in commercial establishments by qualified operating personnel where all operators are METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN familiar with the purpose, limitations, and OPERATION. TO AVOID BURNS, associated hazards of this appliance. Operating ALWAYS USE HAND PROTECTION instructions and warnings must be read and WHEN OPERATING THIS AP
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O P E R AT I N G I N S T R U C T I O N S Holding Indicator Cooking Indicator Light Light II o o Temperature Holding Cooking Cooking ON/OFF Gauge Thermostat Thermostat Timer Power Switch MANUAL CONTROL OPERATION: COOKING OVEN CHARACTERISTICS: 1. Turn oven POWER SWITCH ‘ON’. The oven is equipped with a special, high-heat- — POWER SWITCH will illuminate and will density, heating cable. Through the Halo Heat remain lit as long as the Power Switch is in the concept, the heating cable is mounted again
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O P E R AT I N G I N S T R U C T I O N S General Holding Guideline H O L D I N G T E M P E R A T U R E R A N G E Chefs, cooks and other specialized food service MEAT FAHRENHEIT CELSIUS personnel employ varied methods of cooking. BEEF ROAST — Rare 130°F 54°C Proper holding temperatures for a specific food BEEF ROAST — Med/Well Done 155°F 68°C product must be based on the moisture content of BEEF BRISKET 160° — 175°F 71° — 79°C the product, product density, volume, and proper CORN BEEF 160° — 175°
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C A R E A N D C L E A N I N G C L E A N I N G A N D P R E V E N T I V E M A I N T E N A N C E PROTECTING STAINLESS STEEL SURFACES CLEANING AGENTS It is important to guard against Use non-abrasive cleaning products designed for corrosion in the care of use on stainless steel surfaces. Cleaning agents stainless steel surfaces. must be chloride-free compounds and must not Harsh, corrosive, or contain quaternary salts. Never use hydrochloric inappropriate chemicals can acid (muriatic acid) on stainl
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C A R E A N D C L E A N I N G EQUIPMENT CARE 8. Remove excess water with sponge and wipe dry Under normal circumstances, this oven should with a clean cloth or air dry. Leave doors open provide you with long and trouble free service. until interior is completely dry. Replace side racks There is no preventative maintenance required, and shelves. however, the following Equipment Care Guide will maximize the potential life and 9. Wipe door gaskets and control panel dry with a trouble free operation
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SANITATION Food flavor and aroma are usually so closely The most accurate method of measuring safe related that it is difficult, if not impossible, to temperatures of both hot and cold foods is by separate them. There is also an important, internal product temperature. A quality inseparable relationship between cleanliness and thermometer is an effective tool for this purpose, food flavor. Cleanliness, top operating efficiency, and should be routinely used on all products that and appearance of
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S E R V I C E THERMOSTAT/PILOT LIGHT SEQUENCE THERMOSTAT CALIBRATION The thermostat is precision calibrated at the factory. Whenever the thermostat is turned “ON”, the Normally, no adjustment or recalibration is necessary indicator light will indicate the power ON/OFF unless the thermostat has been mishandled in transit, condition of the heating cable, and consequently, the changed or abused while in service. A thermostat cycling of the cabinet as it maintains the dialed cavity with a sensing bu
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S E R V I C E TROUBLE SHOOTING CHECKLIST TROUBLE POSSIBLE CAUSE REMEDY Unit does not operate. Insufficient electric power unit. Check power source. Defective plug or cord. Check and repair if necessary. Power switch defective. Replace. Cooking temperature not correct. Cook thermostat out of calibration. Calibrate. Holding temperature not correct. Hold thermostat out of calibration. Calibrate. Timer runs down, but oven will not Timer not de-energizing cook circuit. Replace timer. go into HOLD. Co
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S E R V I C E 1000-TH-I SERVICE VIEW - EXTERIOR Bonnet Cover, Top 1003887 -Std. 1003801 - HD Control Panel Overlay PE-26692 Control Panel Bezel Bonnet PE-26567 Assembly 5005606 Door Hinge HG-22338 Panel, Side 1004985 - Std. Door Assembly 1003742 - HD 15415 Door Handle HD-27080 Side Rack Shelf SR-2266 SH-2325 Interior Drip Tray 1007588 Drip Pan 1006953 Door Gasket GS-22952 Caster Package 5004862 PG. 16 1000-TH-I INSTALLATION/OPERATION/SERVICE MANUAL
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S E R V I C E 1000-TH-I PARTS LIST - EXTERIOR DESCRIPTION QTY PART NO. Bonnet Assembly 5005606 1 Bonnet Cover, Top 1003887 1 STANDARD 1003801 HEAVY DUTY Capillary Guard (NOT SHOWN) 2 GD-2450 Caster Package, 5" (127mm) stem, 1 5004862 2 RIGID, 2 SWIVEL W/ BRAKE Control Panel Bezel PE-26567 2 Control Panel Overlay PE-26692 2 Door Assembly 15415 2 RIGHT-HAND 15721 LEFT-HAND Drip Pan 2 14824 Drip Tray 1 1007588 Gasket, Door 2 GS-22952 Gauge, Temperature GU-34197 2 Handle, Door 2 HD-27080 Hinge, Door
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S E R V I C E 1000-TH-I SERVICE VIEW - ELECTRICAL Top Unit, Front Cook Hold Switch, Power Thermostat, Indicator Indicator Thermostat, Timer, 12 Hour SW-34351 Cook Light Light Hold TR-3318 Terminal Block TT-3329 LI-3951 LI-3951 TR-3402 (230V) TT-3057 BK-3023 Temperature Gauge GU-34197 Fan, Box FA-3974 Contactor CN-3052 Contactor CN-3052 Timer, 12 Hour TR-3318 Terminal Block, Power BK-3019 Switch, Voltage SW-3528 PG. 18 1000-TH-I INSTALLATION/OPERATION/SERVICE MANUAL
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S E R V I C E 1000-TH-I PARTS LIST - ELECTRICAL DESCRIPTION QTY PART NO. Contactor 2 CN-3052 Fan, Box 2 FA-34524 Ground Screw 1 SC-2190 Heat Sink 2 1005836 Indicator Light 4 LI-3951 Line Filter, 230V only 1 FI-34533 Switch, Power 2 SW-34351 Switch, Voltage 1 SW-3528 Terminal Block, Power 1 BK-3019 Terminal Block 2 BK-3023 Thermostat, Hold 2 TT-3057 Thermostat, Cook 2 TT-3329 Timer, 12 Hour 208-240V TR-3318 2 2 230V TR-3402 CABLE HEATING SERVICE KIT - #4881 ( O N E K I T P E R C A B I N E T C O M
