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Operator’s Instruction Manual
Read this manual before operating the Reel Auggie or Commercial Reel Mixers.
Failure to follow instructions and safety precautions in this manual and in the
safety decals could
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3100ST 006046 010507 TABLE OF CONTENTS Introduction .................................................................................................................. 3 Using this Manual ......................................................................................................3 Safety ........................................................................................................................... 4 Understanding Safety Words and Symbols .....................................
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3100ST 006046 010507 INTRODUCTION THANK YOU for purchasing a Kuhn Knight Reel Auggie or Commercial Reel. We appreciate your business. You have purchased one of the best built, most reliable mixers available. We strive to provide you with a rugged, durable unit which is simple to maintain. If you have suggestions for any of our products, please let us know. Kuhn Knight, Inc. USING THIS MANUAL This manual should be considered a permanent part of your machine, and should remain with the machine
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3100ST 006046 010507 SAFETY UNDERSTANDING SAFETY WORDS AND SYMBOLS THIS SAFETY ALERT SYMBOL is used in this manual whenever personal safety is involved and means ATTENTION! BECOME ALERT! It stresses an attitude of “HEADS UP” for safety. Read and understand all pages in this manual that bear this safety symbol and . . . TAKE TIME TO BE CAREFUL! Each safety decal utilizes one of the signal words defined below and the color associated with each word. DANGER: Indicates an imminently hazardous situat
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3100ST 006046 010507 SAFETY OPERATING SAFETY PRECAUTIONS When the mixer is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts. To help avoid serious accidents, the following guidelines should always be followed: 1. BE SURE ALL SAFETY SHIELDS are in place before operating, including driveline shields. Exposed machinery due to missing shields can grab hands and clothing and cause severe injury or death. Repair or replace any
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3100ST 006046 010507 SAFETY SAFETY DECALS Safety decals are placed on this unit for the protection of the operator or any person working on or standing nearby the unit. Everyone who operates or maintains the mixer must first read this manual and understand the meaning of all safety decals. Contact your dealer if foreign language decals are required. Keep safety decals clean and legible. If any are missing or illegible, contact your Kuhn Knight dealer or Kuhn Knight to obtain replacements. The pa
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3100ST 006046 010507 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order. Figure A WARNING, To prevent serious injury Part Number 70170849 2 Required: 3115 & 3120 MODELS 2 Required: 3125 & 3130 MODELS 3 Required: 3136 & 3142 MODELS 3 Required: 3150, 3160, 3170 & 3195 MODELS Figure B DANGER, ROTATING AUGER HAZARD Part Number 70171820 4 Required ALL MODELS Figure C WARNING, To prevent seri
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3100ST 006046 010507 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order. Figure D WARNING, To prevent serious injury or death SHIELDS ARE IN PLACE Part Number 70171913 1 Required ALL MODELS Figure E WARNING, LIFTING HAZARD Part Number 70172820 1 Required ALL MODELS Figure F WARNING, ROTATING PARTS HAZARD Part Number 70171915 2 Required 3115 & 3120 MODELS 3 Required 3125 & 3130 MODELS 1 Re
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3100ST 006046 010507 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order. Figure G DANGER, ROTATING AUGER HAZARD Part Number 70171947 4 Required ALL MODELS Figure H WARNING, Rotating drivelines and components Part Number 70175519 1 Required ALL MODELS Figure I WARNING, ROTATING PARTS HAZARD Part Number 70172786 1 Required: 3136 & 3142 MODELS 1 Required: 3150, 3160, 3170 & 3195 MODELS Fig
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3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODEL 3115 S/N A0028 AND BEFORE Shields removed for illustrative purposes Back to Table of Contents © Copyright 2004 Kuhn Knight, Inc. 10
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3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODEL 3115 S/N A0029 AND AFTER Shields removed for illustrative purposes Back to Table of Contents Kuhn Knight, Inc. 11 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632
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3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODEL 3120 Shields removed for illustrative purposes Back to Table of Contents © Copyright 2004 Kuhn Knight, Inc. 12
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3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODELS 3125 AND 3130 Shields removed for illustrative purposes Back to Table of Contents Kuhn Knight, Inc. 13 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632
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3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODELS 3136 & 3142 Shields removed for illustrative purposes Back to Table of Contents © Copyright 2004 Kuhn Knight, Inc. 14
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3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODELS 3150, 3160, 3170 AND 3195 Shields removed for illustrative purposes Back to Table of Contents Kuhn Knight, Inc. 15 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632
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3100ST 006046 010507 MIXER SETUP READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER. To avoid personal injury: The hopper floor may be slippery and the augers or reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit; put a protective cover over the auger knives. INSTALLATION TIPS 1. Be sure there is adequate clearance around the mixer for maintenance, repair and loading the mixer. 2. If the electronic weighing system is used, be sure that the
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3100ST 006046 010507 MIXER SETUP READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER. To avoid personal injury: The hopper floor may be slippery and the augers or reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit; put a protective cover over the auger knives. SAFETY SHIELDS Be sure all shields are in place and functioning properly. Replace all damaged or missing shields immediately; see Parts Manual for replacement shield part numbers. BE
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3100ST 006046 010507 MIXER SETUP READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER. To avoid personal injury: The hopper floor may be slippery and the augers or reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit; put a protective cover over the auger knives. DRIVELINE SHEAR BOLTS 3136, 3142, 3150, 3160, 3170 & 3195 ONLY The driveline has a shear bolt assembly for overload protection. This shear bolt type overload protection needs very lit
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3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. GENERAL The Reel Auggie and Commercial Reel Mixer were designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your feed ration or have other applications, please contact Kuhn Knight Inc. T
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3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. LIMITATIONS Do not load hay without other dry commodities in the mixer first to act as a carrier or “lubricant”. Do not overload hay content. Kuhn Knight Inc. recommends a maximum of 15% to 20% of unprocessed hay by weight in the load. Exceeding this percentage can decrease mixing performance or could potentially damage mixer and cause