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REEL A REEL A REEL AUGGIE UGGIE UGGIE
REEL A REEL AUGGIE UGGIE
AND AND
AND AND AND
COMMERCIAL COMMERCIAL
COMMERCIAL COMMERCIAL COMMERCIAL
SDL MIXER SDL MIXER SDL MIXER
SDL MIXER SDL MIXER
3000 SERIES 3000 SERIES 3000 SERIES 3000 SERIES 3000 SERIES
STATIONARY OPERATORS INSTRUCTION MANUAL
For Model Numbers
3015, 3020, 3025, 3030, 3015, 3020, 3025, 3030,
3015, 3020, 3025, 3030, 3015, 3020, 3025, 3030, 3015, 3020, 3025, 3030,
3036, 3042, 3050, 3060, 3036, 3042, 3050, 3060,
3036, 3042, 3050, 3060,
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3000STOPR005810R082503 TABLE OF CONTENTS INTRODUCTION ............................................. 3 SAFETY General Information ........................................ 4 Operating Safety Precautions......................... 5 Safety Decals ............................................. 6-9 Decal Placement ...................................... 10-14 MIXER SETUP Installation Tips ............................................ 15 Motor Size Recommendations ..................... 15 Safety Shielding
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3000STOPR005810R082503 INTRODUCTION THANK YOU for purchasing a Kuhn Knight Reel Auggie. We appreciate your business. You have purchased one of the best built, most reliable mixers available. We strive to provide you with a rugged, durable unit which is simple to maintain. If you have suggestions for any of our products, please let us know. Kuhn Knight INC. USING THIS MANUAL This manual should be considered a permanent part of your machine, and should remain with the machine if you sell it.
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3000STOPR005810R082503 SAFETY UNDERSTAND SAFETY WORDS AND SYMBOLS THIS SAFETY ALERT SYMBOL is used in this manual whenever personal safety is involved and means ATTENTION! BECOME ALERT! It stresses an attitude of “HEADS UP” for safety. Read and understand all pages in this manual that bear this safety symbol and . . . TAKE TIME TO BE CAREFUL! The Signal Word or Message areas of all safety decals are color coded to indicate the level of hazard. CAUTION is used to direct attention to unsafe pract
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3000STOPR005810R082503 SAFETY OPERATING SAFETY PRECAUTIONS When the mixer is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts. To help avoid serious accidents, the following guidelines should always be followed: 1. BE SURE ALL SAFETY SHIELDS are in place before operating, including driveline shields. 2. NEVER PUT ARMS OR FEET INSIDE unit or discharge door opening, nor climb on or in the mixer while it is running. NEVER
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3000STOPR005810R082503 SAFETY SAFETY DECALS SAFETY DECALS ARE PLACED ON THIS UNIT FOR THE PROTECTION OF THE OPERATOR OR ANY PER- SON NEAR THE UNIT. Be Sure everyone who operates the mixer understands all the information, warning, caution and danger decals. Keep The Decals Clean so they are readable. This applies to all caution, warning, and danger decals. It is the OWNER’S RESPONSIBILITY to provide information for safe operation of this machine. Replace any damaged or worn decal. Once any part
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3000STOPR005810R082503 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order. Figure A WARNING, STAY CLEAR OF POWER DRIVEN PARTS Part Number 170-849 2 Required: 3015 & 3020 MODELS 2 Required: 3025 & 3030 MODELS 3 Required: 3036 & 3042 MODELS 3 Required: 3050, 3060, 3070 & 3095 MODELS Figure B DANGER, ROTATING AUGERS INSIDE Part Number 171-820 4 Required ALL MODELS Figure C SAFETY INSTRUCTI
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3000STOPR005810R082503 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order. Figure D WARNING, DO NOT OPERATE UNLESS SHIELDS ARE IN PLACE Part Number 171-913 1 Required ALL MODELS Figure E WARNING, LIFTING INSTRUCTIONS Part Number 172-820 1 Required ALL MODELS Figure F DANGER, DO NOT OPERATE, SHIELD MISSING Part Number 171-915 2 Required ALL MODELS 8
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3000STOPR005810R082503 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order. Figure G DANGER, DO NOT HAND LOAD Part Number 171-947 4 Required ALL MODELS Figure H BEWARE WHILE LOADING WITH A BUCKET LOADER Part Number 171-948 1 Required ALL MODELS Figure I DANGER, KEEP AWAY, ROTATING DRIVE LINE Part Number 172-786 1 Required: 3036 & 3042 MODELS 1 Required: 3050, 3060, 3070 & 3095 MODELS Fig
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3000STOPR005810R082503 SAFETY SAFETY DECAL PLACEMENT ILLUSTRATIONS MODEL 3015 Shields removed for illustrative purposes 10
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3000STOPR005810R082503 SAFETY SAFETY DECAL PLACEMENT ILLUSTRATIONS MODEL 3020 Shields removed for illustrative purposes KUHN KNIGHT INC. 11 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632
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3000STOPR005810R082503 SAFETY SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3025 & 3030 Shields removed for illustrative purposes 12
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3000STOPR005810R082503 SAFETY SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3036 & 3042 Shields removed for illustrative purposes KUHN KNIGHT INC. 13 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co. 80632
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3000STOPR005810R082503 SAFETY SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3050, 3060, 3070 & 3095 Shields removed for illustrative purposes 14
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3000STOPR005810R082503 MIXER SETUP IMPORTANT! READ BEFORE OPERATING MIXER. IT IS THE RESPONSIBILITY OF THE OWNER TO MAKE SURE THE MIXER IS SET UP PROPERLY. THE FOLLOWING RECOMMENDATIONS SHOULD BE HELPFUL INSTALLATION TIPS 1. Be sure there is adequate clearance around the mixer for maintenance, repair and loading the mixer. 2. If the electronic weighing system is used, be sure that the weigh bars are kept clean and dry also items such as loading conveyors are not attached to or leaning on the m
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3000STOPR005810R082503 MIXER SETUP IMPORTANT! READ BEFORE OPERATING MIXER. IT IS THE RESPONSIBILITY OF THE OWNER TO MAKE SURE THE MIXER IS SET UP PROPERLY. THE FOLLOWING RECOMMENDATIONS SHOULD BE HELPFUL SAFETY SHIELDING Be sure all shielding is in place and functioning properly. Replace all damaged or missing shielding immediately see parts pages for replacement shielding part numbers. BE AWARE that your installation may require additional safety shielding and/or warnings. Because each instal
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3000STOPR005810R082503 MIXER SETUP IMPORTANT! READ BEFORE OPERATING MIXER. IT IS THE RESPONSIBILITY OF THE OWNER TO MAKE SURE THE MIXER IS SET UP PROPERLY. THE FOLLOWING RECOMMENDATIONS SHOULD BE HELPFUL MIXER RUN-IN 1. Check for proper assembly, adjustment, and lubrication. Check to see that there is adequate oil in the oil bath, check to be sure all bolts and set screws are tight and the drive belts are at the proper tension. Review Operating Safety Precautions and Lubrication Instructions b
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3000STOPR005810R082503 MIXER OPERATION Always refer to Operating Safety Precautions and Safety Decal sections of this manual before operating this mixer. OPERATION GENERAL The Reel Auggie was designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your dairy feed ration or have other applications, please consult Kuhn Knight Inc. The Reel Auggie’s mix
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3000STOPR005810R082503 MIXER OPERATION Always refer to Operating Safety Precautions and Safety Decal sections of this manual before operating this mixer. MATERIALS NOT REQUIRING PROCESSING Many different kinds of materials can be mixed with the Reel Auggie, but each type has its own unique characteris- tics. The following feed materials can be efficiently mixed in the Reel Auggie without being processed first : SMALL SQUARE HAY BALES- Dry alfalfa hay can be mixed in rations up to 15%-20% by we
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3000STOPR005810R082503 MIXER OPERATION Always refer to Operating Safety Precautions and Safety Decal sections of this manual before operating this mixer. LIMITATIONS Do not load hay without other dry commodities in the mixer first to act as a carrier or “lubricant”. Do not overload hay content, Kuhn Knight Inc. recommends up to 15% -20% of unprocessed hay by weight in the load. Exceeding this percentage could potentially damage mixer and cause premature wear on driveline compo- nents. Kuhn Knig