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Axion / 150Z Series
Initial setup
This Dealer Setup Instruction covers the following products:
Model. No. Description
7800360 Simplicity Axion Model ZT18533, 18.5HP w/ 33” Mower
7800380 Simplicity Axion Model CZT18533, 18.5HP w/ 33” Mower (California Model)
7800269 Snapper 150Z Model SC18533, 18.5HP w/ 33” Mower
7800392 Snapper 150Z Model CSC18533, 18.5HP w/ 33” Mower (California Model)
7800374 Simplicity Axion Model ZT2142, 21HP w/ 42” Mower
7800381 Simplicity Axion Model CZT2142, 21HP w/ 42” M
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Axion / 150Z Series TABLE OF CONTENTS: SAFETY RULES .................................................................3 SETUP PROCEDURES Quick Setup List ................................................................6 Uncrating............................................................................7 Battery Activation & Installation ......................................8 Installing the Seat..............................................................9 Setting up the Ground Speed Control L
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Axion / 150Z Series SAFETY RULES Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. 19. Follow the manufacturer’s recommendations for GENERAL OPERATION wheel weights o
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Axion / 150Z Series SLOPE OPERATION WARNING Slopes are a major factor related to loss-of-control and tip- Never operate on slopes greater than 17.6 percent over accidents, which can result in severe injury or death. (10°) which is a rise of 3-1/2 feet (106 cm) vertically in Operation on all slopes requires extra caution. If you can- 20 feet (607 cm) horizontally. not back up the slope or if you feel uneasy on it, do not Select slow ground speed before driving onto slope. operate on it. Use extr
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Axion / 150Z Series 13. If the fuel tank must be drained, it should be drained SERVICE AND MAINTENANCE outdoors. Safe Handling of Gasoline 14. Replace faulty silencers/mufflers. 1. Extinguish all cigarettes, cigars, pipes, and other 15. Maintain or replace safety and instruction labels as sources of ignition. necessary. 2. Use only approved gasoline containers. 16. Use only authorized replacement parts when making 3. Never remove the gas cap or add fuel with the engine repairs. running. Allow
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Axion / 150Z Series Quick Setup List Page Setup Procedure Steps to Perform 7 Uncrating ❏ Remove crate & banding. ❏ Place transmissions in ROLL RELEASE position & roll off skid. 8 Battery Activation & ❏ Charge the battery (Note: proceed with other setup steps Installation while battery is charging). ❏ Install & secure battery. 9-13 Mower Assembly ❏ Install the seat. ❏ Install the seat safety switch. ❏ Set up the ground speed control levers. ❏ Torque the mower blade hardware. 14 Check Fluid Lev
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Axion / 150Z Series 3. Locate the transmission release levers (C, Figure 1) at the rear of the unit. Uncrating 4. Pull both levers back and down to release the trans- missions (position B, Figure 1). 1. Using a reciprocating utility saw or equivalent, cut crate away from bottom skid. Remove crate. Remove 5. Pull the ground speed control levers in to their DRIVE plastic wrap. positions, and disengage the parking brake. 2. Cut any banding securing the unit. The rider can now be pushed by hand. 6.
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Axion / 150Z Series Install Battery Battery Activation & 1. Install and secure the battery in the battery compart- Installation ment (Figure 3). Charge Battery 2. Connect the red positive battery cable (A, Figure 4) to the positive battery terminal, then cover the positive 1. Tip the seat forward to access the battery. battery terminal with the terminal cover. 2. Remove the battery from the battery compartment, 3. Connect the black negative battery cable (B) to the and place the battery on a le
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Axion / 150Z Series Installing the Seat 1. Raise the seat base. 2. Align the holes in the seat bottom with the holes in the seat base. 3. Secure the seat to the seat base with four 5/16-18 x 3/4” bolts. Torque to 14-19 ft. lbs. (19-25 N.m.) See Figure 5. 19-25 N.m. 14-19 ft. lbs. 5/16-18 x 3/4 Figure 5. Installing the seat 8/2008 9 TP 300-5412---ZT-SN
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Axion / 150Z Series Installing the Seat Safety Switch 1. Squeeze the side clips of the safety switch (A, Figure 6), and insert the switch into the slot (B) in the seat bottom. Be sure to slide the switch fully forward. 2. Connect the harness terminal housing (C) to the seat switch. 3. Loop the wire tie (D) around both the switch body and the terminal housing. B B D A A C C Figure 6. Installing the seat safety switch TP 300-5412---ZT-SN 10 8/2008
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Axion / 150Z Series 3. Install the noted hardware as shown in Figure 7. Setting Up the Ground Tighten all hardware. Torque to 15-17 ft. lbs. (20-23 N.m.). Speed Control Levers Note: Ground speed control levers must be adjusted 1. Loosen (do not remove) the hardware securing the prior to use. Refer to the Section ‘Ground Speed ground speed control levers to the lever bases. Control Lever Adjustment’ in the Operator’s Manual. 2. Raise the levers, aligning the upper hole in each lever with the
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Axion / 150Z Series Torque Mower Blade Hardware 1. Check to see that the blade and hardware are installed according to the diagram shown (A, Figures 8-10). 2. Torque the blade hardware to the noted torque (B): Note: Use a wooden block to prevent blade rotation. A B 41-54 N.m. 30-40 ft. lbs. Figure 8. Torquing the mower blade hardware (33” Deck) TP 300-5412---ZT-SN 12 8/2008
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Axion / 150Z Series A B 108-122 N.m. 80-90 ft. lbs. Figure 9. Torquing the mower blade hardware (42” Deck) A B 61-75 N.m. 45-55 ft. lbs. Figure 10. Torquing the mower blade hardware (50” Deck) 8/2008 13 TP 300-5412---ZT-SN
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Axion / 150Z Series Check Fluid Levels Fill & Check Engine Oil Removing the rear cover to gain access to the engine, use the dipstick (Figure 11) to check the engine oil level. If necessary add engine oil. Check engine manufacturer’s owner’s manual for oil recommendations. Figure 11. Checking the fluid levels Reduce & Check Tire Pressures The tires are over-inflated for shipping purposes. Inflate to the pressures shown (Figure 12). Note that these pressures may differ slightly from the “Max
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Axion / 150Z Series Lubrication Lubricate the unit at the following lubrication points as well as those shown in Figures 13-15. Grease: � front caster wheel axles � front caster spindle bosses � front axle center pivot � mower deck arbors (blade spindles)* � mower deck idler arm Oil: � ground speed control lever pivot points � discharge chute hinge � deck lift pivot points Generally, all moving metal parts should be oiled where contact is made with other parts. Keep oil and grease off Figure 1
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Axion / 150Z Series CHECK RIDER SAFETY Burnish PTO Clutch SYSTEM 1. Engage the parking brake, start the tractor, and set Service Interval: Every 100 hours, every spring/fall, engine speed to full throttle. and after storage of 30 days or longer. 2. Engage the PTO switch for fifteen seconds, then This unit is equipped with safety interlock switches. disengage it and wait for the mower blades to stop. These safety systems are present for your safety. Do 3. Repeat step 2 ten times taking note of
