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BCZ3200DL / BCZ3200DW
G G
B B
OWNER’S MANUAL
BRUSHCUTTERS
BCZ3200DL
BCZ3200DW
GB-1
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BCZ3200DL / BCZ3200DW DIRECTIVE 89/336/EEC, 98/37/EC BCZ3200DL BCZ3200DW 41200101 and up EXPLANATION OF SYMBOLS AND SAFETY WARNINGS WARNING!!! RISK OF DAMAGING HEARING IN NORMAL CONDITIONS OF USE, THIS MACHINE MAY INVOLVE A DAILY LEVEL OF PERSONAL EXPOSURE TO NOISE FOR THE OPERATOR EQUAL TO OR GREATER THAN 85 dB(A) MODEL SOUND LEVEL VIBRATION LEVEL ISO 7916 EN27917 ISO 10884 LwA idling racing LpA measured guaranteed 3 2 2 BCZ3200DL 29.5 cm 101 dB(A) 116 dB(A) 3.2 m/s 8.5 m/s 95.2 dB(A)
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BCZ3200DL / BCZ3200DW SAFETY FIRST Contents Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and 1. Parts location .................................................. 3 for this reason you are requested to read all such instructions 2. Specifications ................................................. 4 G carefully and follow them without fail. 3. Warning labels on t
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BCZ3200DL / BCZ3200DW 2. Specification BCZ3200DL / BCZ3200DW Overall size (L W H) ............................. 1860 x 395 x 325 / 1860 x 610 x 520 mm Dry weight .................................................................................................. 5.7 / 6.1 kg Engine Model ............................................................................................ Zenoah GZ30N 3 Displacement ........................................................................................
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BCZ3200DL / BCZ3200DW 5. For safe operation b. At night, at times of heavy fog, 1. Read this manual carefully until or at any other times when you completely understand and your field of vision might be follow all safety and operating limited and it would be diffi- instructions. cult to gain a clear view of the 2. Keep this manual handy so that G working area. you may refer to it later when- B c. During rain storms, during ever any questions arise. Also lightning storms, at times of note, if y
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BCZ3200DL / BCZ3200DW 5. For safe operation BEFORE STARTING ensure that neither the cutting THE ENGINE part nor the throttle come into 1. The area within a perimeter of contact with any obstacle when 15 m (50 ft) of the person using the engine starts. the product should be considered a hazardous area into which no WARNING one should enter. If necessary, yellow warning rope, warning Never place the throttle into the signs should be placed around high-speed position when starting the perimeter
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BCZ3200DL / BCZ3200DW 5. For safe operation could result in serious burns or elec- HANDLING FUEL trical shock. 1. The engine of the KOMATSU ZENOAH product is designed to run on a mixed fuel, which con- • IF SOMEONE COMES tains highly flammable gasoline. G 1. Guard against hazardous situa- Never store cans of fuel or refill B tions at all times. Warn adults to the tank of the unit in any place keep pets and children away from where there is a boiler, stove, the area. Be careful if you are ap-
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BCZ3200DL / BCZ3200DW 6. Set up INSTALLING HANDLE (BCZ3200DL) INSTALLING LINE HEAD • Mount the handle to the shaft tube and clamp it at a 1. While locking the gear shaft by inserting the angled location that is comfortable to you. bar(1) into the holder(A)(2) on the gear box, loosen and remove the nut (left-handed). 2. Fit the line head assembly to the gear shaft. Tighten it securely by hand. INSTALLING HANDLE (BCZ3200DW) 1. Loosen the 4bolts on the upper cap and insert the handles equally. Reti
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BCZ3200DL / BCZ3200DW 7. Fuel ■ FUEL 4. Pour in the rest of gasoline and agitate again for at least one minute. As some oils may be difficult to agitate depending on oil ingredients, sufficient agi- • Gasoline is very flammable. Avoid smoking or tation is necessary for the engine to last long. Be bringing any flame or sparks near fuel. Make sure careful that, if the agitation is insufficient, there is an to stop the engine and allow it cool before refuel- increased danger of early piston seizing
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BCZ3200DL / BCZ3200DW 8. Operation STARTING ENGINE WARNING WARNING The product is equipped with a centrifugal clutch mechanism, so the cutting attachment begins to ro- The cutting head will start rotating upon the engine tate as soon as the engine is started by putting the starts. throttle into the start position. When starting the en- gine, place the product onto the ground in a flat clear 1. Feed fuel into the fuel tank and tighten the cap se- area and hold it firmly in place so as to ensu
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BCZ3200DL / BCZ3200DW 8. Operation ADJUSTING THROTTLE CABLE METAL BLADE USAGE • The normal play is 1 or 2 mm when measured at the 1. Check the nut to fasten the blade and be sure the nut carburetor side end. Readjust with the cable adjuster has no fault, and no abrasion. as required. 2. Be sure that the blade and the holder have been fas- tened according to instruction and the blade turns G smoothly without abnormal noise. B .04 in (1) (1-2 mm) (1) Cable adjuster ADJUSTING IDLING SPEED WARNING
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BCZ3200DL / BCZ3200DW 8. Operation CUTTING METHOD c. Be extra prepared for bounce if you must cut where (a) Use the front left side cutting. you cannot see the blade making contact such as in (b) Guide the blade from your right to left with it tilted areas of dense growth. slightly to your left. d. Keep the blade sharp. A dull blade increase the (c) When mowing a wide area, start working from your chance of bounce. left end to avoid interference of cut grass. e. Avoid feeding the blade too rapid
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BCZ3200DL / BCZ3200DW 8. Operation 3. Use a slow, deliberate action to cut heavy growth. ADJUSTING THE LINE LENGTH The rate of cutting motion will depend on the material •Your brush cutter is equipped with a semi- auto type being cut. Heavy growth will require slower action than nylon line head that allows the operator to advance will light growth. the line without stopping the engine. When the line becomes short, lightly tap the head on the ground G 4. Never swing the unit so hard as you are in
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BCZ3200DL / BCZ3200DW 9. Maintenance REFILLING TRIMMING LINE WARNING 1. For replacement line, use a diameter of 2.4mm(.095in). The spool is capable for a line upto 6m(20ft) on the • Make sure that the engine has stopped and is cool 10cm(4”) head. Avoid using a larger line as it may cut before performing any service to the machine. Con- down the trimming performance. tact with moving cutting head or hot muffler may result in a personal injury. WARNING AIR FILTER • For safety reasons, do not
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BCZ3200DL / BCZ3200DW 9. Maintenance IMPORTANT • When checking the machine to make sure that it is okay before using it, check the area around the • Note that using any spark plug other than those des- muffler and remove any wood chips or leaves ignated may result in the engine failing to operate prop- which have attached themselves to the erly or in the engine becoming overheated and dam- brushcutter. Failing to do so could cause the muf- G aged. fler to become overheated and that in turn cou
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BCZ3200DL / BCZ3200DW 11. Troubleshooting guide Case 1. Starting failure CHECK PROBABLE CAUSES ACTION fuel tank → incorrect fuel → drain it and use correct fuel fuel filter → fuel filter is clogged → clean carburetor adjustment screw → out of normal range → adjust to normal range sparking (no spark) → spark plug is fouled/wet → clean/dry → plug gap is incorrect → correct (GAP: 0.6-0.7 mm) spark plug → disconnected → retighten Case 2. Engine starts but does not keep running/hard re-starting CHECK
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