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FlavorFusion Installation Manual
INSTALLATION MANUAL
FlavorFusion with Cold Carbonation
DESCRIPTION
The FlavorFusion series of dispensers solves your ice and beverage service needs in a sanitary, space
saving, economical way. Designed to be manually filled with ice from any remote ice–making source,
these dispensers will dispense cubes (up to 1–1/4 inch in size), cubelets, and compressed (not flaked)
ice. In addition, the units include beverage faucets, a cold plate, an internal carbonator ta
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FlavorFusion Installation Manual SAFETY INSTRUCTIONS Read and Follow all Safety Instructions Read and follow all safety instructions in this manual and on the machine (decals, labels, and laminated cards). Read and understand all applicable OSHA (Occupation Safety and Health Administration) safety regulations before operating the machine. Recognize Safety Alerts This is the safety alert symbol. When you see it in this manual or on the machine be alert to the potential of personal injury or d
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FlavorFusion Installation Manual INSTALLATION IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2– 1979; or an approved vacuum breaker or other such method as proved effective by test. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to Fede
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FlavorFusion Installation Manual NOTE: See applicable Flow Diagram (see FIGURE 8) or Decal on the lower front of the unit for the location of syrup and water connections. 6. Clean the hopper interior (see CLEANING INSTRUCTIONS in Owner’s Manual). 7. Connect the unit power cord to a 120 volt, 60 cycle, 3–wire grounded receptacle. For 220-240 Volt International Units, a 3-wire power cord is provided. An adapter plug for the particular country will need to be provided by the Installer. ADJUST C
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FlavorFusion Installation Manual GATE RESTRICTOR PLATE AND ADJUSTMENT The rate at which ice is dispensed can be adjusted by varying the opening of the gate restrictor plate as illustrated in FIGURE 1. Reducing the dispense rate of ice is especially desirable when using glasses or other containers with small openings. To adjust the gate restrictor plate, loosen the (4) nuts that hold the ice chute assembly to the bin. The restrictor plate can now be moved up or down. When the restrictor plate
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FlavorFusion Installation Manual PROGRAMMING MODE The programming mode is exactly the same for both brand and bonus keypads. To enter the programming mode, press and hold the two program buttons (see FIGURE 4) at the top of the keypad for approximately 4 seconds. All keypad LEDs will flash off for approximately 1 second to indicate the start of the programming mode. To exit programming mode, press and hold the two program buttons for approximately 4 seconds. All keypad LEDs will flash off f
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FlavorFusion Installation Manual Setting Water Flow Rate Setting the water flow rate will require a timed dispense. To accomplish this, the following procedure should be followed: 1. Enter programming mode for the valve block by simultaneously pressing and holding both programming buttons for 4 seconds (see FIGURE 4). The LED’s for flavors 1-4 should flash off and then back on. The drink icon should turn off. 2. Set the valve block to a 4 second pour mode by simultaneously pressing and h
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FlavorFusion Installation Manual Adjusting Syrup/Water Ratio (Brix) Timed Dispense Procedure 1. Enter programming mode for the valve block by simultaneously pressing and holding both programming buttons for 4 seconds (see FIGURE 4). The LED’s for flavors 1-4 should flash off and then back on. The drink icon should turn off. 2. Set the valve block to a 4 second pour mode by simultaneously pressing and holding Flavor 1 and Flavor 4 buttons until the flash pattern for all for buttons changes. 3
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FlavorFusion Installation Manual MOUNTING TEMPLATE 7/16 DIA. 30 113/16 263/8 15/16 12 9 18 5/8 21 1/4 311/2 30 23 1/16 3 1/2 9 1/2 11 ZStyle 23 REMOVABLESINK RECOMMENDED COUNTER OPENINGSIZE 9 X 12 FOR UTILITIES AND BEVERAGE TUBING. OPENING CAN BE LOCATED ANYWHERE WITHINSHADED AREA. FIGURE 6. FlavorFusion Mounting Template © 2005-2006, IMI Cornelius Inc. - 9 - Publication Number: 621057601INS
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FlavorFusion Installation Manual DRIP TRAY DRAIN ASSEMBLY HOSE CLAMP DRAIN LINE 1" I.D. PLASTIC TUBING (6') WITH INSULATION FIGURE 7. Drip Tray Drain Assembly Publication Number: 621057601INS - 10 - © 2005-2006, IMI Cornelius Inc.
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FlavorFusion Installation Manual DIAGRAMS Flow Diagram PW CW CW PW FIGURE 8. Flow Diagram © 2005-2006, IMI Cornelius Inc. - 11 - Publication Number: 621057601INS A# = AMBIENT BRAND SYRUPS 1-2 (NON-CHILLED) N1 N1 N1 N2 N2 N3 N3 N3 N4 N4 N4 N5 N5 N6 N6 N6 B# = AMBIENT BONUS SYRUPS 1-8 (NON-CHILLED) (OPTIONAL) B3 B4 89 10 B7 B8 11 13 14 1 23 57 A1 XX = OUTLET LINE N1 N1 N1 N2 N2 N3 N3 N3 N4 N4 N4 N5 N5 N6 N6 N6 CW PW CW PW CW PW CW PW N# = NOZZLE #1-6 W3 W2 B1 B2 W3 W2 W3 W2 A2 B5 B6 12 W3 W2 4 6 P
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FlavorFusion Installation Manual Wiring Diagram FIGURE 9. Wiring Diagram - 120V Unit Publication Number: 621057601INS - 12 - © 2005-2006, IMI Cornelius Inc. ELECTRIC SHOCK HAZARD.DISCONNECT POWER BEFORE SERVICING UNIT. WHT HEATER BLK ICE AGIT. BRN BLK BRN BLK BLK BLK BLU GRN/YLW RED MOTOR BLU GRN WHT WHT WHT WHT BRN GRN YEL AGIT CARB MTR AGIT L2_AGIT EARTH_IN YEL EARTH EARTH CARB. CARB MOTR L2 MOTOR ON PUMP TIME ASY CARB MOTR OFF L1 BLK HEATR TIME BLK CAPACITOR L1 BLK WHT TRANSFORMER TRANSFORMER
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FlavorFusion Installation Manual Wiring Schematic L1 L2 L2_IN L1_IN EARTH CARB MOTOR CARB MOTR_L2 CARB MOTR CARB EARTH AGITATOR MOTOR AGITATOR AGITATOR_L2 AGITATOR EARTH OPTIONAL LIGHTING FLOURESCENT LIGHT L1_BALLAST BALLAST BALLAST_L2 STARTER HEATER L1_HEATER HEATER_L2 XFORMER_L1 120V Pri L2_XFORMER XFRMR1 80 VA E-BOARD E-BOARD 24V Sec KEY LOCK INTERFACE BOARD INTERFACE BOARD INTERFACE BOARD VALVE (6) VALVE (6) TOUCHPAD TOUCHPAD VALVE (6) TOUCHPAD 120V Pri 80 VA XFRMR2 24V Sec KEY LOCK INTERFAC
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FlavorFusion Installation Manual TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the system 2 2 pressure before proceeding. If repairs are to be made to the refrigeration
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FlavorFusion Installation Manual Beverage does not No 24VAC to valves Restore 24 VAC to valves dispense No CO pressure Restore CO pressure 2 2 Beverage is too Valve brix requires adjustment Adjust valve brix sweet Carbonator is not operating Repair carbonator No CO in carbonator Restore CO pressure in carbonator 2 2 City water pressure supply low or Booster pump must be used if dynamic inconsistent water pressure drops below 40 psig. Unit will not CO pressure in carbonator tank is too Check CO
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FlavorFusion Installation Manual No Syrup or Syrup supply is empty Replace BIB Watered down drink dispensed BIB pump not working Replace BIB pump No CO or compressed air supply to Check CO pressure regulator setting. 2 2 BIB pump, or not enough pressure 65 psig recommended. Replace CO 2 tank or fix compressor. Carbonator Troubleshooting Symptom Cause Remedy Carbonator pump Power cord for the carbonator pump Carbonator pump is powered off the does not start to fill motor is not connected. mai
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FlavorFusion Installation Manual DIAGNOSTICS GUIDE FOR THE MAIN CONTROL BOARD Observed State State Sensor Input Control Response Service Remedy of Red LED 0Flash rate 3 Both probes read “wet” Standby mode. Pump No service required seconds = OFF 1Flash rate Pump is OFF and Waiting for level to No service required 1/2 second HIGH probe reads “dry” drop below LOW and LOW probe reads probe. Pump = OFF “wet” 2Flash rate Both HIGH and LOW Normal mode. No service required 1/2 second probes read “dry”
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FlavorFusion Installation Manual DIAGNOSTICS GUIDE FOR FLAVORFUSION KEYPAD LIGHTING Observations of LED Lighting on Customer Interface Keypad Symptom Cause Remedy 1 Bonus Flavor Icon and/ A. This indicates a poor A. Turn the keyswitch to disconnect or Drink Icon LEDs (see connection in the lighting power to the interface boards. Check the FIGURE 4) are ON synchronization harness electrical connections between the continuously with four that connects the interface harnesses that interconnect t
