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IMPORTANT MANUAL Do Not Throw Away
OPERATOR'S MANUAL
WARNING:
MODEL:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
PO19542LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan.com
438495 09.17.10 TH Printed in U.S.A.
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SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • Slow down before turning. WARNING: In order to prevent ac ci den tal • Never leave a running machine unattended. Always starting when setting up, trans port ing, turn off blades, set parking brake, stop engine, and ad just ing or making repairs,
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SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN Tragic accidents can occur if the operator is not alert to GENERAL SERVICE the presence of children. Children are often attracted to • Never operate machine in a closed area. the ma chine and the mowing activity. Never assume that • Keep all nuts and bolts tight to be sure the equipment children will remain where you last saw them. is in safe working condition. • Keep children out of the mowing area and in the watchful
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CONGRATULATIONS on your purchase of a new tractor. PRODUCT SPECIFICATIONS It has been designed, engineered and manu fac tured to give Gasoline Capacity 1.50 Gallons you the best possible dependability and performance. and Type: Unleaded Regular Should you experience any problem you cannot easily rem- Oil Type (API-SG-SL): SAE 30 (above 32°F) edy, please contact your nearest authorized service center/ SAE 5W-30 (below 32°F) department. We have com pe tent, well-trained tech ni cians
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UNASSEMBLED PARTS Steering Wheel Steering (1) Large Flat Washer Wheel Insert (1) 5/16 Lock Washer (1) Hex Bolt 5/16-18 x 4 Steering Steering Wheel Extension Steering Adapter Shaft Boot Seat (1) Washer (1) Knob (1) Seat (1) Oil Drain Tube For Future Use Slope Sheet Keys (2) Keys 5
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ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard INSERT wrench sizes are listed. 5/16 HEX BOLT (1) 5/16" wrench Utility knife 5/16 LOCK (2) 7/16" w
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ASSEMBLY NOTE: You may now roll your tractor off the skid. Follow the appropriate instruction below to remove the tractor SEAT SEAT PAN from the skid. TO ROLL TRACTOR OFF SKID (See Op- SHOULDER er a tion section for location and func tion of BOLT con trols) • Press lift lever plunger and raise attachment lift lever to its highest po si tion. • Release parking brake by depressing clutch/brake ped al. 00835 • Place gearshift lever in neutral (N) po si tion. • Roll tractor forward off skid.
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ASSEMBLY ✓CHECKLIST BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER- FOR MANCE AND SAT IS FAC TION FROM THIS QUALITY PROD UCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inflated. (For shipping purposes, the tires wer
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. FAST SLOW REVERSE NEUTRAL HIGH LOW CHOKE IGNITION SWITCH P REVERSE ENGINE ON ENGINE START PARKING BRAKE ENGINE OFF PARKING BRAKE PARKING BRAKE OPERATION LOCKED UNLOCKED SYSTEM (ROS) FUEL OIL PRESSURE BATTERY REVERSE FORWARD OVER TEMP MOWER HEIGHT MOWER LIFT LIGHT 15 15 ATTACHMENT ATTACHMENT BRAKE/CLUTCH KEEP AREA CLEAR SLOPE HAZARDS CLUTCH DISENGAGED CLUTCH ENGAGE
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. ATTACHMENT ROS "ON" IGNITION CLUTCH LEVER POSITION SWITCH LIFT LEVER PLUNGER LIGHT SWITCH ATTACHMENT THROTTLE/CHOKE LIFT LEVER CONTROL HEIGHT CLUTCH/BRAKE ADJUSTMENT PEDAL INDICATOR PARKING BRAKE GEAR SHIFT LEVER 02829 Fig. 4
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses. NOTE: Under certain conditions when tractor is standing HOW TO USE YOUR TRACTOR idle with the engine running, hot engine exhaust gases may cause “brown ing”
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OPERATION REVERSE OPERATION SYSTEM (ROS) "ENGAGED" POSITION Your tractor is equipped with a Reverse Operation System ATTACHMENT (ROS). Any attempt by the operator to travel in the reverse LIFT LEVER direction with the attachment clutch engaged will shut off HIGH PO SI TION the engine unless ignition key is placed in the ROS "ON" position. LOW WARNING: Backing up with the attachment clutch en- POSITION gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse opera
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OPERATION TO START ENGINE (See Fig. 4) BEFORE STARTING THE ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move CHECK ENGINE OIL LEVEL fuel from the tank to the engine. The engine in your tractor has been shipped, from the • Sit on seat in operating position, depress clutch/brake factory, already filled with sum mer weight oil. pedal and set parking brake. • Check engine oil with tractor on level ground. • Plac
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OPERATION MOWING TIPS • Tire chains cannot be used when the mower hous ing is attached to tractor. • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim ming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings an
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MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH 8 25 50 100 SEASON STORAGE SCHEDULE USE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R Check for Loose Fasteners A Check/Replace Mower Blades 3 C T Lubrication Chart 0 Check Battery Level 4 R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 1,2 Change Engine Oil
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MAINTENANCE BLADE CARE TRACTOR For best results mower blades must be kept sharp. Re place Always observe safety rules when per form ing any bent or damaged blades. main te nance. CAUTION: Use only a replacement blade ap- BRAKE OPERATION proved by the manufacturer of your tractor. If tractor requires more than five (5) feet to stop at highest Using a blade not approved by the manu- speed in high est gear on a level, dry concrete or paved facturer of your tractor is hazardous, could surface
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MAINTENANCE V-BELTS OIL DRAIN HOLE Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. OIL DRAIN TRANSAXLE MAINTENANCE PLUG Keep transaxle free from build-up of dirt and chaff which can restrict cooling. Do not attempt to clean transaxle while engine is running or while the transaxle is hot. To prevent pos si ble damage to seals, do not use high pressure water or st
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MAINTENANCE IN-LINE FUEL FILTER (See Fig. 12) The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob struct ing fuel flow to car bu re tor, re place ment is re quired. • With engine cool, remove filter and plug fuel line sec- tions. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. CLAMP CLAMP FUEL FI
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SERVICE AND ADJUSTMENTS WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. IMPORTAN
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SERVICE AND ADJUSTMENTS • When distance “D” is 1/8" to 1/2" lower at front than TO LEVEL MOWER HOUSING rear, tighten nuts “F” against trunnion on both front Adjust the mower while tractor is parked on level ground links. or driveway. Make sure tires are properly inflated (See • To raise front of mower, loosen nut “F” from trunnion on “PROD UCT SPECIFICATIONS” section of this manual). If both front links. Tighten nut “E” on both front links an tires are over or underinflated, you will n