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IMPORTANT MANUAL Do Not Throw Away
02478
OPERATOR'S MANUAL
WARNING:
MODEL:
Read this Manu al and follow all Warnings and
Safety Instructions. Fail ure to do so can re sult
in serious in ju ry.
HD20H42
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
403444 12.28.05 TR
Printed in U.S.A.
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SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and WARNING: In order to prevent ac ci - working. den tal starting when setting up, trans- Slow down before turning. por t ing, ad
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SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE Tragic accidents can occur if the operator is not alert to Never operate machine in a closed are. Keep all nuts and bolts tight to be sure the equipment the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that is in safe working condition. Never tamper with safety devices. Check their proper children will remain where you last saw the
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CONGRATULATIONS on your purchase of a new tractor. PRODUCT SPECIFICATIONS It has been designed, engineered and manu fac tured to give Gasoline Capacity 2.0 Gallons you the best possible dependability and performance. and Type: Unleaded Regular Should you experience any problem you cannot easily rem- Oil Type (API-SG-SL): SAE 30 (above 32°F) edy, please contact your nearest authorized service center/
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UNASSEMBLED PARTS Steering Wheel Seat (1) Washer Steering 17/32 x 1-3/16 x 12 Gauge Boot Steering Wheel (1) Knob Insert Steering Wheel Steering Adapter Extension Key Shaft (1) Large Flat Washer (2) Keys (1) Oil Drain Tube Slope Sheet (1) 5/16 Lock Washer (1) Hex Bolt 5/16-18 x 4 5
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ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard INSERT wrench sizes are listed. 5/16 HEX BOLT (1) 3/4" wrench Pliers 5/16 LOCK WASHER (1) 1/2" wr
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ASSEMBLY NOTE: You may now roll or drive your tractor off the skid. Follow the ap pro pri ate instruction below to remove the SEAT tractor from the skid. SHOULDER BOLT TO ROLL TRACTOR OFF SKID (See Op- er a tion section for location and function of con trols) Press lift lever plunger and raise attachment lift lever SEAT PAN to its highest po si tion. Release parking brake by de press ing clutch/brake ped al. Place freewheel control in "trans mis sion dis en gaged position
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ASSEMBLY CHECK TIRE PRESSURE ✓CHECKLIST The tires on your tractor were overinfl ated at the factory BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE for shipping purposes. Correct tire pressure is important WISH TO ASSURE THAT YOU RECEIVE THE BEST PER- for best cutting performance. FORMANCE AND SATISFACTION FROM THIS QUALITY Reduce tire pressure to PSI shown in “PRODUCT PRODUCT. SPEC I FI CATIONS” section of this manual. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions hav
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. FAST SLOW REVERSE NEUTRAL HIGH LOW CHOKE IGNITION SWITCH P ENGINE START PARKING BRAKE ENGINE OFF REVERSE ENGINE ON PARKING BRAKE PARKING BRAKE OPERATION LOCKED UNLOCKED SYSTEM (ROS) LIGHTS ON BATTERY FUEL REVERSE FORWARD MOWER HEIGHT MOWER LIFT 15 15 ATTACHMENT ATTACHMENT BRAKE/CLUTCH SLOPE HAZARDS KEEP AREA CLEAR CLUTCH DISENGAGED CLUTCH ENGAGED PEDAL (SEE SAFETY
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. AT TACH MENT IGNITION ROS "ON" POSITION CLUTCH LEVER SWITCH LIFT LEVER LIGHT SWITCH PLUNGER THROTTLE/CHOKE ATTACHMENT CONTROL LIFT LEVER CLUTCH/BRAKE PEDAL HEIGHT ADJUSTMENT INDICATOR PARKING FREE WHEEL BRAKE CONTROL MOTION CO
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op- erating your tractor or per forming an y adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY HOW TO USE YOUR TRACTOR POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD). TO SET PARK
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OPERATION ROS "ON" POSITION ENGINE "ON" POSITION TO OPERATE MOWER (See Fig. 6) (NORMAL OPERATING) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills. Select desired
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OPERATION TOWING CARTS AND OTHER ATTA CH MENTS TO START ENGINE (See Fig. 4) Tow only the attachments that are recommended by and When starting the engine for the fi rst time or if the engine comply with specifi cations of the manufacturer of your trac- has run out of fuel, it will take extra cranking time to move tor. Use common sense when towing. Too heavy of a load, fuel from the tank to the engine. while on a slope, is dangerous. Tires can lose traction with Be sure freewheel control
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OPERATION PURGE TRANSMISSION MOWING TIPS Mower should be properly leveled for best mowing per- CAUTION: Never engage or disengage formance. See “TO LEVEL MOWER HOUSING” in the freewheel lever while the engine is run- Service and Adjustments section of this manual. ning. The left hand side of mower should be used for trim- ming. To ensure proper operation and performance, it is rec om - Drive so that clippings are discharged onto the area mend ed that the transmission be pu
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maint_sch-tractore.ROS.e MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH 8 25 50 100 SEASON STORAGE SCHEDULE USE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R Check for Loose Fasteners A Check/Replace Mower Blades 3 C T Lubrication Chart 0 Check Battery Level 4 R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1
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MAINTENANCE BLADE CARE TRACTOR For best results mower blades must be kept sharp. Re place Always observe safety rules when per forming an y main- bent or damaged blades. te nance. BRAKE OPERATION CAUTION: Use only a replacement blade approved by the manufacturer of your If tractor requires more than fi ve (5) feet to stop at highest tractor. Using a blade not approved speed in high est gear on a level, dry concrete or paved by the manufacturer of your tractor is surface, then brake must
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MAINTENANCE Slide blade on to an unthreaded portion of the steel bolt TRANSAXLE PUMP FLUID or pin and hold the bolt or pin parallel with the ground. The transaxle was sealed at the factory and fl uid main te - If blade is balanced, it should remain in a horizontal nance is not required for the life of the transaxle. Should position. If either end of the blade moves downward, the transaxle ever leak or require servicing, contact your sharpen the heavy end until the blade is balanced
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MAINTENANCE Unlock drain valve by pushing inward and turning MUFFLER coun ter clock wise. Inspect and replace corroded muffl er and spark arrester To open, pull out on the drain valve. (if equipped) as it could create a fi re hazard and/or dam- After oil has drained completely, close and lock the age. drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. SPARK PLUGS Remove the drain tube and replace the cap onto to the
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SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST - MENTS: Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in “DISENGAGED” position. Turn ignition key to “STOP” and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug
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SERVICE AND ADJUSTMENTS SIDE-TO-SIDE ADJUSTMENT (See Figs. 15 and 16) Raise mower to its highest position. At the midpoint of both sides of mower, measure height MANDREL from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other. "D" "D" If adjustment is necessary, make adjustment on one side of mower only. FIG. 17 To raise one side of mower, tighten lift link ad just ment nut on that side. BOTH FRONT LINKS
