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IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139--2268
Telephone (800) 551--4423 Facsimile (800) 519--4423
Installation Manual
ICE DISPENSER
D45 and D90
Part No. 91561
August, 1995
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
PRINTED IN U.S.A
Ó IMI CORNELIUS INC; 1992--95
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TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 CLEANING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY PRECAUTIONS ALWAYS: Disconnect power to the dispenser before servicing or cleaning. NEVER: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. To ensure continued protection and sanitation, observe the following: ALWAYS: Be sure removable lid is properly i
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INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. 2. Connect the 3/4? IPS (or equal) drain line to the 3/4? threaded drain connections at the lower rear of the unit. This line must pitch downward to an open drain and must contain no traps, or improper drainage will result. 3. Clean the hopper interior. (See Cleaning Instructions on page 3.) 4. Connect the power co
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OPERATING INSTRUCTIONS Fill the hopper with ice and replace the lid. Pushing the dispenser lever will cause ice to flow from the ice chute. Ice flow will continue until the lever is released. If ice does not dispense, see the TROUBLESHOOTING GUIDE to find the cause. NOTE: Use caution to avoid spilling ice when filling dispenser. Immediately clean up any spilled ice from filling or operating the unit. To prevent contamination of ice, the lid must be installed on the unit at all times. MAINTENANCE
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TROUBLESHOOTING GUIDE Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit still does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect. Trouble Probable Cause Remedy BLOWN FUSE OR CIRCUIT A. Short circuit in wiring. A. Repair wiring. BREAKER. B. Defective gate solenoid. B. Replace gate solenoid. C. Defective agitator motor. C. Replace agitator motor. GATE DOES NOT OPEN. A
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15 7/8-IN. 1 5/8-IN. 12 5/8-IN. 1 5/8-IN. D45 18 9/16-IN. OUTLINE OF UNIT 21 25/32-IN. 3/4-DIA. (4) 22-IN. 1 1/8-IN. 19 3/4-IN. 1 1/8-IN. D90 16 1/4-IN. OUTLINE OF UNIT 27 23/32-IN. 3/4-DIA. (4) FIGURE 1. MOUNTING TEMPLATES 5 91561
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ICE LEVEL SIGNAL GROUND OPTION L N T’ STAT LIGHT GRN LIGHTED DISPLAY 1 2 OPTION WHT BALLAST BLK LIGHT BLK WHT STARTER WHT GATE SOLENOID 1 1/4 AMP TIME DELAY FUSE RED WHT TERMINAL BOARD RED AGITATOR MOTOR RED PORTION PORTION CAPACITOR TIMER CONTROL D90 ONLY SW OR RED BLK TD OPTION DISPENSE DISPENSE SWITCH SWITCH WHT TO RED TERMINAL BLK BOARD SERVICE INFORMATION ELECTRIC SHOCK HAZARD. DISCONNECT DANGER! POWER BEFORE SERVICING UNIT. 7 SOLENOID ADJUSTMENT 8 WHEN REPLACING SOLENOID, ADJUST TO 7/8 AS
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22 4 3 5 2 1 4 22 6 19 18 20 22 21 8 16 15 11 10 14 17 19 13 9 12 7 FIGURE 3. SOLENOID ASSEMBLY -- EXPLODED VIEW AND PARTS LIST Index No. Part No. Qty. Name 1 21493 1 Solenoid Mounting Plate 2# 31551 1 Solenoid Service Kit 3 70171 2 8--32 x 3/8 Phil Tr HD Screw 4 70121 2 No. 8 Lockwasher 5 50752 3 Isolator 6* 50789 2 Bumper Assembly 7* 70423 1 Cotter Pin 8* 10080 1 Gate Lift Rod 9 10081 1 Gate Lift Rod Bushing 10 50754 1 Gate Arm Bearing 11 21492 1 Gate Lift Arm 12 70043 1 Flatwasher 13* 70422 1
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10 CUP ACTIVATED 7 8 3 2 10 PUSH LEVER 7 8 4 5 FIGURE 4. DISPENSING LEVERS AND SWITCHES 91561 8
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PARTS LIST Item Description Part No. D45 Part No. D90 1 Gate Slide 214910 214910 2 Depressor, Cup Activated 215150 215150 3 Depressor Retainer (for 21515) 22644 22644 4 Depressor Push Lever 27126 27126 5 Depressor Retainer (for 27126) 27107 27107 6 Agitator 21517 21629 7 Dispense Switch 30895 30895 8 Switch Boot 31007 31007 9 Switch Spacer 70847 70847 10 Foam Shield 23062 23062 11 Agitator Motor 31106--1 31112--1 12 Motor Shaft Seal 50454 50454 13 Motor Gasket 50481 50481 14 Lid 50748 50791 15 S
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IMI CORNELIUS INC. ONE CORNELIUS PLACE ANOKA, MN. 55303--6234 TELEPHONE (800) 238--3600 FACSIMILE (612) 422--3232 WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country, please write, Fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model num- ber and the date of purchase. IMI Cornelius Off
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CORPORATE HEADQUARTERS: Remcor Incorporated 500 Regency Drive Glendale Heights, IL 60139
