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Hustler Diesel Z
Parts Manual
•••••••
Hustler Turf Equipment
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P.O. Box 7000
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Hesston, Kansas
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67062-2097
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WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have similar laws. This spark ignition system complies with
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Table of Contents Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Chapter 3 Hydraulic Component Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Hydraulic Component Mounting . . . . . . . . . . . . . . . . . . . .
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72" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-24 60" Rear Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-26 60" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-28 54" Rear Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-30 54" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-32 Spindle Assembly—796235X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34 Sp
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Chapter 1 General Information This Manual covers Hustler Diesel Z models 928606A/B, 928614A/B, 928622A/B, 928630A/B, 928648, 928655 & 928663. Frequently Ordered Parts PART NO. DESCRIPTION 601413X Hydraulic Oil Filter Element 601424 Pump Drive Belt 48.50 PVL X 4 601531 Deck Belt B-Sec 235" EL (72" Side Disch. Deck) 601528 Deck Belt B-Sec 224" EL (66" Side Disch. Deck) 601466 Deck Belt B-Sec 216" EL (60" Side Disch. Deck) 601525 Deck Belt B-Sec 201" EL (54" Side Disch. Deck) 601692 Deck Belt BB-S
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Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces- sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts. Hardware Description Codes & Abbreviations The following codes are use
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Chapter 2 Contents Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 109706 10/08 2-1
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Footrest Assembly 1 2 3 3 4 4 5 6 7 7 9 7 8 4 4 10 4 11 1 2-2 109706 10/08
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Footrest Assembly SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 785485 785485 2 UPPER STEP TREAD 5.00 2 785493 785493 2 LOWER STEP TREAD 9.00 3 056069 056069 2 CS .375-16X .625 HX G5 4 767954 767954 8 FW .406X .812 X.060 SAE 5 549410 109104 1 FLOOR PLATE HDZ 2 6 601571 601571 2 VIBRATION MOUNT 7 781880 781880 4 BUMPER .500X 1.00X .31 8 109399 109399 1 FLOOR PAN MOUNT STRAP 9 086660 086660 4 NT .375-16 HXZY NL 10 054502 054502 2 NT .375-16 HX GRD 5 ZNY 11 052860 052860 2 CS .375-16
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Rivet Nut Installation 3 1 3 2 SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 549139 109624 1 TRACTOR FRAME (72" SIDE DISCHARGE) 1 549121 109621 1 TRACTOR FRAME (66" SIDE DISCHARGE) 549113 108932 1 TRACTOR FRAME (60" SIDE DISCHARGE) 549105 109617 1 TRACTOR FRAME (54" SIDE DISCHARGE) 549758 110626 1 TRACTOR FRAME (72" REAR DISCHARGE) 549618 110623 1 TRACTOR FRAME (60" REAR DISCHARGE) 549766 110628 1 TRACTOR FRAME (54" REAR DISCHARGE) 2 808493 808493 4 3/8-16 THREAD RIVET NUT 3 60096
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Chapter 3 Contents Hydraulic Component Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Hydraulic Component Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Hydraulic Line Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 109706 10/08 3-1
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Hydraulic Component Fittings 1 2 9 10 3 8 11 4 12 13 5 15 14 16 6 7 13 20 17 19 18 3-2 109706 10/08
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Hydraulic Component Fittings SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 601556 601556 1 WHEEL MOTOR RH 2 601557 601557 1 WHEEL MOTOR LH 3 032763 032763 1 BREATHER CAP 4 032771 032771 1 STRAINER 5 549345 109366 1 RESERVOIR W/A HDZ 2 6 601413X 601413 1 FILTER ELEMENT 7 781658 N/A 1 FITTING STR-8MORB/HEX 8 781542 N/A 4 FITTING 90-8MORB/-8MSL 9 779132 N/A 1 FITTING STR-6MORB/-6JI 10 795922 N/A 1 FITTING 90-6MORB/-6MJI 11 601568 N/A 1 VALVE CARTRIDGE CHECK 12 601592 N/A 1 FITTING -8
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Hydraulic Component Mounting TANDEM PUMPS 3 4 RESERVOIR 1 2 5 6 7 MANIFOLD 2 RIGHT WHEEL MOTOR 12 6 2 5 8 2 7 9 12 LEFT WHEEL MOTOR 10 4 11 5 6 3-4 109706 10/08
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Hydraulic Component Mounting SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 036236 036236 4 CS .312-18X1.000 HX G5 2 768523 768523 12 FW .343X.687X.051/.080H 3 036244 036244 2 CS .375-16X1.000 HX G5 4 767954 767954 4 FW .406X .812 X.060 SAE 5 767962 767962 10 FW .531X 1.063X.090 SAE 6 008193 008193 10 NT .500-13 HX G5 ZNYC 7 034272 034272 6 NT .312-18 HX G5 ZNYC 8 064345 064345 2 CS .312-18X2.000 HX G5 9 028274 028274 2 CB .500-13X 1.500 FULL 10 601427 601427 8 CB .500-13 X 2.500 G
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Hydraulic Line Connections 11 TANDEM PUMPS FIREWALL & 12 OIL COOLER 11 10 MANIFOLD 1 3 2 9 3 9 3 RESERVOIR 10 5 4 5 LEFT WHEEL MOTOR 4 2 3 1 3 8 6 7 7 TANDEM PUMPS RIGHT WHEEL 8 RIGHT MOTOR WHEEL MOTOR 13 14 15 16 LEFT WHEEL MOTOR 3-6 109706 10/08
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Hydraulic Line Connections SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 601521 N/A 1 HOSE MANIFOLD BLOCK TO OIL COOLER 2 601583 N/A 1 HOSE MANIFOLD BLOCK 3 601001 601001 7 SPRING CLAMP .75" DIA 4 601522 N/A 1 HOSE RETURN COOLER TO MANIFOLD BLOCK 5 601584 N/A 1 HOSE MANIFOLD BLOCK 6 601617 601617 2 SPRING CLAMP 5/8" DIA. 7 601519 N/A 1 HOSE CASE DRAIN LEFT MOTOR 8 601518 N/A 1 HOSE CASE DRAIN RIGHT MOTOR 9 601570 N/A 1 HOSE RETURN MANIFOLD BLOCK TO RESERVOIR 10 601520 N/A 1 HOSE C
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3-8 109706 10/08
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Chapter 4 Contents Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Steering Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Steering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 109706 10/08 4-1
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Deck Lift Assembly 2 1 3 4 6 5 TRACTOR FRAME 12 4 4 11 13 5 7 1 10 5 6 5 5 8 4 1 10 1 10 4 5 4 9 8 14 4 1 10 8 9 4 9 4-2 109706 10/08
