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For Turf Tracer
Serial Nos. 440,000 & Higher
and
FMD524 & FMD604
Serial Nos. 440,000 & Higher
Part No. 103-4869
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WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices can result in serious operator injury or even death. HOW TO AVOID THE HAZARD ♦ Keep all shields, guards, and safety devices (especially the grass discharge system) in place and in proper working condition. ♦ Stop engine and wait for all moving parts to stop. Remove spark plug wire(s) or remove key before adjusting, servicing, or performing maintenance. ♦
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Ò EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Ò Parts Plus shipment of six (6) line items or less. 2. Distributor
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CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERATOR'S MANUAL This manual contains assembly, operating, maintenance, adjustment, and safety instructions for your Exmark mower. BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY. By following the operating, maintenance, and safety instructions, you will prolong the life of your
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TABLE OF CONTENTS 1. SAFETY.............................................................................................PAGE 1.1 Safety Alert Symbol...................................................................................... 1 1.2 Training........................................................................................................ 1 1.3 Preparation ............................................................................................... 1-3 1.4 Operation ........
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1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents. This symbol means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION. DANGER: White lettering / Red background. Indicates an imminently hazardous sit
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1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders. WARNING POTENTIAL HAZARD ♦ Engine exhaust contains carbon monoxide, which is an odorless deadly poison. WHAT CAN HAPPEN ♦ Carbon monoxide can kill you. HOW TO AVOID THE HAZARD ♦ Do not run engine indoors or in a small confined area where dangerous carbon monoxide
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DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage. HOW TO AVOID THE HAZARD ♦ Purchase and store gasoline only in an approved container. ♦ Always place gasoline containers on the ground away from your vehicle before filling. ♦ Do not fill gasoline containers inside a vehicle or on a truck or tr
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1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing. WARNING POTENTIAL HAZARD ♦ Operating engine parts
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DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Loss of control and/or loss of operator’s footing could result in a fall with an arm or leg getting under the mower or engine deck, which may result in serious injury or death. HOW TO AVOID THE HAZARD ♦ Mow across slopes, never up and down. ♦ Do not mow slopes when grass is wet. ♦ Do not mow near drop-offs or near water. ♦ Do not mow slopes greater than 20 degrees. ♦ Reduce sp
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1.4.13 Stop the engine and wait for all moving parts to stop: • Before removing grass catcher. • Before refueling. • Before making height adjustments. 1.4.14 Before stopping the engine, place the throttle control midway between the “slow” and “fast” positions. Allow the engine to run a minimum of 15 seconds, then stop the engine. 1.4.15 The fuel system is provided with a shut-off valve. The fuel shut-off valve is used to shut off the fuel: • When the machine will not be used for a few days. •
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1.5.7 Gasoline powered equipment or fuel containers should not be stored in a basement or any enclosed area where open pilot lights or heat appliances are present. 1.5.8 Maximum mowing results and safety can only be achieved if the mower is properly maintained and operated correctly. 1.5.9 Check all bolts frequently to maintain proper tightness. 1.5.10 Keep all guards, shields, and all safety devices in place and in safe working condition. 1.5.11 Frequently check for worn or deteriorating compon
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Decals for ECS Handle units only: PART NO. 103-2242 LOCATION: LH Side of Console PART NO. 103-1541 PART NO. 103-2243 LOCATION: Console LOCATION: RH Side of Console Decals for Pistol Grip Handle units only: PART NO. 1-303102 PART NO. 103-5354 LOCATION: Upper LOCATION: Console Handles Decals for all units: PART NO. 1-303517 PART NO. 1-303508 LOCATION: LH Side of Rear Surface of LOCATION: On Top RH Surface Engine Deck of Mower Deck - 8 -
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PART NO. 1-323540 PART NO. 1-403005 LOCATION: Front of Mower LOCATION: LH & RH Front Top Deck Top Surface Surface of Mower Deck PART NO. 1-413214 LOCATION: Right Side of Hydro Control Crank Arm PART NO. 1-403143 LOCATION: RH Rear Surface of Engine Deck PART NO. 1-513746 LOCATION: Surface of Engine Deck Next to Muffler PART NO. 1-513747 LOCATION: Top Rear of Battery Cover PART NO. 1-523552 PART NO. 1-553049 LOCATION: On Top of LOCATION: On Top Front LH Surface of Hydraulic Tank Mower Deck
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PART NO. 103-4935 PART NO. 103-2239 LOCATION: Left Rear Top Corner LOCATION: Top of Mower Deck Beneath Center Shield of Engine Deck 2. SPECIFICATIONS 2.1 MODEL NUMBER: TT23KCC; TT23KAC; TT20KC 2.2 ENGINE 2.2.1 Engine Specifications: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load). 2.3 FUEL SYSTEM 2.3.1 Capacity: 5.0 gal. (18.9 L.) 2.3.2 Type of Fuel: Regular unleaded gasoline, 87 octane or higher. In countries using the research method, it should be a 90 octane minimum. 2.3.3 Fuel F
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2.6.5 Drive wheel release valves allow machine to be moved when the engine is not running 2.7 WHEEL DRIVE SYSTEM: Drive wheels are direct coupled to Parker wheel drive motors with 1.0" (25.4 mm) tapered shaft. 2.8 TIRES Drive Front Caster Size .......................... 18 x 8.50-8..........................11 x 4.0-5 Quantity............................ 2........................................ 2 Tread........................ Turf Master........................... Smooth Ply Rati
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3. ASSEMBLY INSTRUCTIONS 3.1 UNCRATE UNIT 3.1.1 Remove tractor and mower deck from crates. 3.2 SERVICE BATTERY: WARNING: Battery posts, terminals, and related accessories contain lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash The machine is shipped with a filled lead-acid battery. 3.2.1 Remove battery cover from machine. DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gasses WHAT CAN HAPPEN ♦ Battery gasses can e
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NOTE: If the positive cable is also disconnected, connect the positive (red) cable first, then the negative (black) cable. Slip insulator boot over the positive terminal. NOTE: If time does not permit charging the battery, or if charging equipment is not available, connect the negative battery cables and run the vehicle continuously for 20 to 30 minutes to sufficiently charge the battery. 3.4 DRIVE WHEELS 3.4.1 Check air pressure in drive tires; recommended pressure is 12-16 psi. Measure cir
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FIGURE 1 SUPPORT PIN LOCATION 3.5.5 Mower Deck Stationary Idler Installation: Locate the two holes along the back center section of the deck and install the stationary idler and related parts (from bolt bag) in the right hand hole. See Figure 2. Be sure the coned end of the disc spring washer is against the head of the bolt. Tighten hardware. 3/8-16 x 4 1/2 HEX FIGURE 2 STATIONARY IDLER INSTALLATION 3.5.6 Install the deck drive belt around the clutch. Refer to belt routing decal. Be sure be
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NOTE: The baffle is labeled “HOT” and “COLD”. The oil level varies with the temperature of the oil. The “HOT” level shows the level of oil when it is at 225°F (107°C). The “COLD” level shows the level of the oil when it is at 75°F (24°C). Fill to the appropriate level depending upon the temperature of the oil. For example: If the oil is about 150°F (65°C), fill to halfway between the “HOT” and “COLD” levels. If the oil is at room temperature (about 75°F (24°C)), fill only to the “COLD” le
