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TURF TRACER ® HP
For Serial Nos.
790,000 & Higher
Par t No. 4500-358 Rev . A
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W ARNING CALIFORNIA Pr oposition 65 W ar ning T he engine exhaust fr om this pr oduct contains chemicals kno wn to the State of Calif or nia to cause cancer , bir th defects, or other r epr oducti v e har m. Important: W hen the mo w er is used or operated on an y Calif or nia f or est, br ush or g rass co v er ed land, a w or king spar k ar r ester must be attached to the muf fler . If not, the operator is violating state la w , Section 4442 Public R esource Code. T o acquir e a spar k ar r est
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Introduction CONGRATULATIONS on the purc hase of y our Exmark Mo w er . T his product has been carefully designed and man ufactured to gi v e y ou a maxim um amount of de pendability and years of trouble-free operation. T his man ual contains operating, maintenance , adjustment, and safety instr uctions for y our Exmark mo w er . BEFORE OPERATING Y OUR MO WER, CAREFULL Y READ THIS MANU AL IN ITS ENTIRETY . By follo wing the operating, maintenance , and safety instr uctions , y ou will prolong th
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Hy dro Pump Spring T ension Setting . . . . . . . . . . . . . . 35 Contents PTO Safety Switc h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Clean Engine and Exhaust System Safety . . . . . . . . . .
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Safety • Nev er let c hildren or untrained people operate Safety or ser vice the equipment. Local regulations ma y restrict the ag e of the operator . Safety Alert Symbol • T he o wner/user can prev ent and is responsible T his Safety Aler t Symbol ( Figure 2 ) is used both in for accidents or injuries occur ring to himself or this man ual and on the mac hine to identify impor tant herself , other people or proper ty . safety messag es whic h m ust be follo w ed to a v oid accidents Preparation
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Safety DANGER DANGER In cer tain conditions gasoline is extr emel y In cer tain conditions during fueling , static flamma ble and v apor s ar e explosi v e. electricity can be r eleased causing a spar k which can ignite gasoline v apor s. A fir e or A fir e or explosion fr om gasoline can bur n explosion fr om gasoline can bur n y ou and y ou, other s, and cause pr oper ty dama ge. other s and cause pr oper ty dama ge. • Fill the fuel tank outdoor s in an open • Al w ays place gasoline container
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Safety Operation – After striking a foreign object or abnor mal vibration occurs (inspect the mo w er for damag e and mak e re pairs before restar ting W ARNING and operating the mo w er). Operating engine par ts, especiall y the – Before clearing bloc kag es . muf fler , become extr emel y hot. Sev er e bur ns – W henev er y ou lea v e the mo w er . can occur on contact and de bris, such as • Stop engine , w ait for all mo ving par ts to stop , and lea v es, g rass, br ush, etc . can catch fir
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Safety spark plug wire . W ait for all mo v ement to stop DANGER before adjusting, cleaning or re pairing . Operating on w et g rass or steep slopes can • K ee p engine and engine area free from cause sliding and loss of contr ol. Loss of accum ulation of g rass , lea v es , ex cessi v e g rease contr ol and/or loss of operator’ s f ooting or oil, and other debris whic h can accum ulate could r esult in a f all with an ar m or leg in these areas . T hese materials can become getting under the mo
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Safety W ARNING Hy draulic fluid escaping under pr essur e can penetrate skin and cause injur y . F luid accidentall y injected into the skin must be surgicall y r emo v ed within a few hour s by a doctor f amiliar with this f or m of injur y or gang r ene may r esult. • Mak e sur e all h y draulic fluid hoses and lines ar e in good condition and all h y draulic connections and fittings ar e tight bef or e appl ying pr essur e to h y draulic system. • K eep body and hands a w ay fr om pinhole le
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Safety Safety and Instructional Decals • K ee p all safety signs legible . R emo v e all g rease , • New safety signs ma y be obtained from dir t and debris from safety signs and instr uctional y our authorized Exmark equipment dealer or labels . distributor or from Exmark Mfg . Co . Inc . • R e place all w or n, damag ed, or missing safety • Safety signs ma y be affix ed b y peeling off the signs . bac king to expose the adhesi v e surface . Apply only to a clean, dr y surface . Smooth to remo
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Safety 1-413327 48 inch and 52 inch Decks Only 103-1798 1-413421 1-513747 19 HP Kawasaki Electric Start Only 103-1976 19 HP Kawasaki Electric Start 1-553049 98-5954 1 1
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Safety 103-1977 15 HP and 17 HP Kawasaki Manual Start 103-2242 103-2076 103-2243 103-2103 103-4935 12
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Safety 109-3148 1 16-0404 13
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Specifications Specifications Model Numbers Serial Nos: 790,000 and Higher Man ual Star t Models: THP15KA363; THP17KA483; THP17KA523; THP17KA363CA; THP17KA483CA Electric Star t Models: THP19KAE483; THP19KAE523; THP19KAE483CA Systems neutral to eac h dri v e wheel for mo ving forw ard or rev erse , stopping, and po w er tur ning . Engine T ransmission • Engine Specifications: See y our Engine Owner’ s Man ual T win Hy drostatic Dri v e • RPM: Full Speed: 3600 ±50 RPM (No Load) • T w o Hy dro Gear
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Specifications T ires & Wheels Dimensions Dri v e F r ont Caster Overall W idth: Pneumatic Pneumatic Semi- (Air -Filled) (Air -Filled) Pneumatic 36 inch 48 inch 52 inch Deck Deck Deck 36 48 & 52 All Dec ks Deflector 36.1 inc hes 48.1 inc hes 53.0 inc hes 2 2 2 Quantity Up (91.7 cm) (122.2 cm) (134.6 cm) T read T urf Master T urf Master Smooth Deflector 46.25 inc hes 58.25 inc hes 62.6 inc hes Size 16 x 6.50–8 16 x 7.50–8 9 x 3.50-4 Do wn (117.5 cm) (148.0 cm) (159.0 cm) Ply Rating 4 4 Pressure 1
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Product Overview T orque Requirements Product Overview Bolt Location T orque Cutter Housing Spindle 140-145 ft-lb Nut (190-197 N-m) Blade Mounting Bolt 55-60 ft-lb (75-81 N-m) (lubricate with anti-seize) 30-35 ft-lb (41-47 N-m) Engine Dec k/Mo w er Dec k Suppor t Mount Bolts Anti-Scalp R oller Nyloc 30-35 ft-lb (41-47 N-m) Nut See Figure 9 Anti-Scalp R oller W hizloc k 30-35 ft-lb (41-47 N-m) Nut See Figure 9 Engine Mounting Bolts 15-20 ft-lb (20-27 N-m) W heel Lug Nuts 90-95 ft-lb (122-129 N-m)
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Operation as sho wn in Figure 4 , and the dri v e lev ers are released, Operation the dri v e wheels are eng ag ed in the forw ard direction. Note: Deter mine the left and right sides of the Squeezing the left hand and/or right hand lev er mac hine from the nor mal operating position. causes the left hand and/or right hand dri v e wheel respecti v ely to slo w do wn, stop , or rev erse , de pending on ho w far eac h dri v e lev er is “squeezed”. Squeezing Controls the dri v e lev ers bey ond the
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Operation Park Brake Lever transpor tation to and from the job sites , and when the mac hine will not be used for a few da ys . Located on the left side of the unit abo v e the h y draulic tank. R otate v alv e 1/4 tur n cloc kwise to shut fuel off . R otate v alv e 1/4 tur n countercloc kwise to tur n fuel T he brak e lev er eng ag es the park brak e on the dri v e on. wheels . Pull the lev er up and rearw ard to eng ag e the brak e . Drive Wheel Release V alves Push the lev er forw ard and do
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Operation B . Star t engine . R efer to the follo wing Pre-Start guidelines for fur ther star ting sug g estions . Fill fuel tanks . F or best results use only clean, fresh • T o eng ag e pump dri v e (diseng ag e cold star t regular g rade unleaded g asoline with an octane rating kit): of 87 or higher . R egular g rade leaded g asoline ma y also be used; ho w ev er , combustion c hamber and A. Pull c hain straight out from the side of the cylinder head will require more frequent ser vice . See
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Operation PT O Engagement 5. Eng ag e the parking brak e . 6. Place the throttle midw a y betw een the “SLO W” and “F AST” positions . DANGER 7. Allo w the engine to r un for a minim um of 15 T he r otating blades under the mo w er deck seconds , then tur n the k ey to the “OFF” position ar e danger ous. Blade contact can cause to stop the engine . serious injur y or kill y ou. 8. R emo v e the k ey to prev ent c hildren or other Do Not put hands or feet under the mo w er unauthorized persons fr
