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TURF TRACER ®
For Serial Nos.
850,000 & Higher
Par t No. 4500-528 Rev . B
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W ARNING CALIFORNIA Pr oposition 65 W ar ning T he engine exhaust fr om this pr oduct contains chemicals kno wn to the State of Calif or nia to cause cancer , bir th defects, or other r epr oducti v e har m. Important: IMPOR T ANT T he engine in this pr oduct is not equipped with a spar k ar r ester muf fler . It is a violation of Calif or nia Public R esource Code (CPR C) Section 4442 to use or operate this engine on an y f or est-co v er ed, br ush-co v er ed, or g rass-co v er ed land as defi
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Introduction CONGRATULATIONS on the purc hase of y our Exmark Mo w er . T his product has been carefully designed and man ufactured to gi v e y ou a maxim um amount of de pendability and years of trouble-free operation. T his man ual contains operating, maintenance , adjustment, and safety instr uctions for y our Exmark mo w er . BEFORE OPERATING Y OUR MO WER, CAREFULL Y READ THIS MANU AL IN ITS Figure 1 ENTIRETY . 1. Model and serial number location By follo wing the operating, maintenance , an
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Electric Clutc h Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Contents Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Clean Grass Build-Up Under Dec k . . . . . . . . . . . . . . . . 34 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 W aste Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Safety • Nev er let c hildren or untrained people operate Safety or ser vice the equipment. Local regulations ma y restrict the ag e of the operator . Safety Alert Symbol • Only adults and mature teenag ers should operate T his Safety Aler t Symbol ( Figure 2 ) is used both in a mo w er , and ev en mature teenag ers should ha v e this man ual and on the mac hine to identify impor tant adult super vision. Be sure a teenag er : safety messag es whic h m ust be follo w ed to a v oid 1. has read and
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Safety DANGER DANGER In cer tain conditions gasoline is extr emel y In cer tain conditions during fueling , static flamma ble and v apor s ar e explosi v e. electricity can be r eleased causing a spar k which can ignite gasoline v apor s. A fir e or A fir e or explosion fr om gasoline can bur n explosion fr om gasoline can bur n y ou and y ou, other s, and cause pr oper ty dama ge. other s and cause pr oper ty dama ge. • Fill the fuel tank outdoor s on lev el g r ound, • Al w ays place gasoline
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Safety Operation damag e and mak e re pairs before restar ting and operating the mo w er). W ARNING – Before clearing bloc kag es . Operating engine par ts, especiall y the muf fler , – W henev er y ou lea v e the mo w er . become extr emel y hot. Sev er e bur ns can occur • Stop engine , w ait for all mo ving par ts to stop , and on contact and de bris, such as lea v es, g rass, eng ag e parking brak e: br ush, etc . can catch fir e. – Before refueling . • Allo w engine par ts, especiall y the
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Safety • K ee p engine and engine area free from DANGER accum ulation of g rass , lea v es , ex cessi v e g rease Operating on w et g rass or steep slopes can or oil, and other debris whic h can accum ulate cause sliding and loss of contr ol. Loss of contr ol in these areas . T hese materials can become and/or loss of operator’ s f ooting could r esult in a combustible and ma y result in a fire . f all with an ar m or leg getting under the mo w er • Let engine cool before storing and do not stor
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Safety DANGER W ARNING Batter y electr ol yte contains sulfuric acid, Hy draulic fluid escaping under pr essur e which is poisonous and can cause sev er e can penetrate skin and cause injur y . F luid bur ns. Sw allo wing electr ol yte can be f atal or accidentall y injected into the skin must be if it touches skin can cause sev er e bur ns. surgicall y r emo v ed within a few hour s by a doctor f amiliar with this f or m of injur y or gang r ene may • W ear safety g lasses to shield ey es, and
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Safety Safety and Instructional Decals • K ee p all safety signs legible . R emo v e all g rease , • New safety signs ma y be obtained from dir t and debris from safety signs and instr uctional y our authorized Exmark equipment dealer or labels . distributor or from Exmark Mfg . Co . Inc . • R e place all w or n, damag ed, or missing safety • Safety signs ma y be affix ed b y peeling off the signs . bac king to expose the adhesi v e surface . Apply only to a clean, dr y surface . Smooth to remo
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Safety 103–2242 103-2432 1 16-0404 103–2243 1 17–2718 103-4935 1 1
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Specifications Specifications Model Numbers Serial Nos: 850,000 and Higher TT20K CE, TT24KAE, TT24KAECA Systems Operator Controls Steering Control: Fing er tip dri v e control lev ers Engine pro vide inde pendent speed control, braking and neutral to eac h dri v e wheel for mo ving forw ard or • Engine Specifications: See y our Engine Owner’ s rev erse , stopping, and po w er tur ning . Man ual • RPM: Full Speed: 3600 (No Load) T ransmission • T w o Hy dro Gear v ariable displacement piston Fuel
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Specifications T ires & Wheels Adjusts from 1 1/2 inc hes (3.8 cm) to 4 1/2 inc hes (11.4 cm) in 1/2 inc h (1.3 cm) increments . Dri v e F r ont Caster • Mulc hing Kit: Optional Pneumatic Pneumatic Semi- • Bag g er : Optional (Air -Filled) (Air -Filled) Pneumatic SN 599,999 SN 600,000 All Serial & Lo w er & Higher Nos . Dimensions 2 2 2 Quantity T read T urf Master Smooth Smooth Overall W idth: Size 18 x 8.50-8 11 x 4.00-5 11 x 4.00-5 52 inch Deck 60 inch Deck Ply Rating 4 4 Deflector Up 53.4 in
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Product Overview T orque Requirements Product Overview Bolt Location T orque Cutter Housing Spindle 140–145 ft-lb (190–197 Nut N-m) Blade Mounting Bolt 55-60 ft-lb (75-81 N-m) (lubricate with anti-seize) 30-35 ft-lb (41-47 N-m) Engine Dec k/Mo w er Dec k Suppor t Mount Bolts T ype 1 Hardw are 40-45 ft-lb (54-61 N-m) –Anti-Scalp R oller W hizloc k Nut See Figure 9 T ype 2 30-35 ft-lb (41-47 N-m) Hardw are–Anti-Scalp R oller Nyloc Nut See Figure 9 T ype 2 & 3 Hardw are 50-55 ft-lb (68-75 N-m) Figu
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Operation as sho wn in Figure 4 , and the dri v e lev ers are released, Operation the dri v e wheels are eng ag ed in the forw ard direction. Note: Deter mine the left and right sides of the Squeezing the left hand and/or right hand lev er mac hine from the nor mal operating position. causes the left hand and/or right hand dri v e wheel respecti v ely to slo w do wn, stop , or rev erse , de pending on ho w far eac h dri v e lev er is “squeezed”. Squeezing Controls the dri v e lev ers bey ond the
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Operation T he brak e lev er eng ag es the park brak e on the dri v e Drive Wheel Release V alves wheels . Located on the left rear cor ner of the h y drostatic Pull the lev er up and rearw ard to eng ag e the brak e . pumps . Push the lev er forw ard and do wn to diseng ag e the Dri v e wheel release v alv es are used to release the brak e . h y dro-static dri v e system to allo w the mac hine to be mo v ed b y hand without the engine r unning . W hen parking on a stee p slope , the wheels m us
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Operation Operating Instructions DANGER An unco v er ed discharge opening will allo w Open the Fuel Shut-Off V alve objects to be thr o wn in an operator’ s or bystander’ s dir ection. Also, contact with the R otate the v alv e 1/4 tur n countercloc kwise to tur n blade could occur . T hr o wn objects or blade fuel on. contact can cause serious injur y or death. Nev er operate the mo w er with the discharge Starting the Engine deflector raised, r emo v ed, or alter ed unless ther e 1. On a cold
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Operation Driving the Machine Dri ving F orw ard 1. R elease the parking brak e . Dri v e Lev er/Neutral Lock Latch Operation 2. With dri v e lev ers loc k ed in “neutral”, shift speed T o loc k the dri v e lev ers in “neutral loc k”, squeeze the control lev er to desired forw ard speed. dri v e lev ers to the “neutral” position (Do Not squeeze the dri v e lev ers all the w a y bac k as this will cause the 3. Slo wly squeeze and hold both dri v e lev ers in dri v e wheels to g o into full rev er
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Operation Adjusting the Cutting Height 6 7/8 inc hes) (175.01 mm) from the center of the balljoint to the center of the far thest hole . See Figure 7 . W ARNING W hen the tw o fr ont suppor t r od hair pins ar e Note: All four pins m ust equally suppor t the r emo v ed fr om the mo w er deck, the w eight of the w eight of the dec k. Adjustment in the length tractor section may cause the fr ont frame of the of the rear dec k suppor t assemblies ma y be unit to rise suddenl y . If the unit rises s
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Operation maintain 1/4 inc h (6.35 mm) clearance to g round. Do Not adjust rollers to suppor t the dec k. Be sure roller bolts are installed with the spring disc w asher betw een head of the bolt and mounting brac k et. Figure 9 Front left anti-scalp bracket shown 1. T ype 1 hardware 2. T ype 2 hardware 3. T ype 3 hardware Figure 8 4. T ype 4 hardware For cutting heights above 3.5 inches (38 mm) use the 5. (T ype 1) 3/8–16 x 4 hex screw bottom hole. The rollers will still be ef fective against 6
