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Battery
Installation
MGE™ Galaxy™ 300
10-40 kVA
380/400/415 V
10-40 kVA
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Contents Overview .......................................................................... 1 IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Product Overview............................................................ 2 Cables and Batteries....................................................... 3 Prepare for Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Battery enclosure with pre-i
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Checklist......................................................................... 15 Appendix ........................................................................ 16 One-line diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Battery cabling YUASA 15 kVA 60 min. . . . . . . . . . . . . . . . . . . . . . . 17 Battery cabling YUASA 20/30 kVA 60 min. . . . . . . . . . . . . . . . . . . . 18 Battery cabling YUASA 40 kVA 60 min. . . . . . . . . . . . . . .
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Overview IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS Warning: ALL safety instructions in the Safety Sheet (990-3620) must be read, understood and followed when installing the UPS and XR Battery enclsoure(s). Failure to do so could result in equipment damage, serious injury, or death. Warning: The maximum storage time of the UPS is limited to six months due to the need of recharging the integrated batteries. If the UPS remains de-energised for a long period, we recommend that you
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Product Overview Battery shelves Battery circuit breaker Ground cable connection (from the UPS) Battery temperature sensor (ATIZ) Connection terminal Front view 2 MGE™ Galaxy™ 300 10-40 kVA 3:3, 10-30 kVA 3:1 - 380/400/415 V Installation
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Cables and Batteries Note: The battery enclosure must be installed on a non-inflammable, level and solid floor. Prepare for Cables 1. Open the front door. Front view 2. Remove both side panels. Front view MGE™ Galaxy™ 300 10-40 kVA 3:3, 10-30 kVA 3:1 - 380/400/415 V Installation 3
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Battery enclosure with pre-installed batteries Warning: Remove all cardboard used to protect the batteries during transport. Make sure that cables and copper bars are separated. Note: A maximum of two battery enclosures can be connected to the UPS (one XR Battery enclosure with a circuit breaker plus one enclosure without a circuit breaker) by a batch cable between the UPS and the circuit breaker in the battery enclosure. 1. Remove the left and right plastic cover from the battery breaker by
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+ N - 2. Connect the batteries to the battery breaker by running the cables from the battery breaker to each shelve. Note! Make sure to run the cables in this order. Front view Battery enclosure without pre-installed batteries Warning: APC by Schneider is not responsible for the wiring of external non-APC batteries. Warning: Remove all cardboard used to protect the batteries during transport. Make sure that cables and copper bars are separated. Note: Before the installation of batt
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+ N - Note: A maximum of two battery enclosures can be connected to the UPS (one XR Battery enclosure with a circuit breaker plus one enclosure without a circuit breaker) by a batch cable between the UPS and the circuit breaker in the battery enclosure. 1. Insert the batteries on the shelves starting from the bottom according to the relevant diagram for your configuration under “Appendix” on page 16. 2. Connect the batteries according to the chosen configuration diagram. 3. Install a bat
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Connect Communication Cables between the UPS and Battery Enclosure External battery temperature (ATIZ) and external battery breaker signal Note: The ATIZ cable is for external battery temperature detection signal (cable is pre- installed). Note: The battery cable is for external battery breaker signal (cable is pre-installed). Note: The connection of communication cables is only applicable between the UPS and XR1. For the connection of XR2, follow step 2 only. 1. Run the combined battery brea
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+ N - + N - Connect the Battery Cables between the UPS and Battery Enclosure Warning: This procedure describes how to connect the initial battery cables between the UPS and XR before start-up. If the UPS is up running, see “Connect an XR Battery Enclosure to a running UPS” on page 10. BAT+, BAT-, and N 1. Run the ground cable up through the bottom front hole of the XR and connect it to the Battery busbar. enclosure 2. Run the BAT+, N, and BAT- cables up through the bottom front
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+, N, - Battery +, N, - +, N, - Battery 10-40 kVA 3:3 10 15 VA - k 3:1 20-30 kV :1 A 3 Battery Rear view of the UPS 5. Connect the battery cables to the battery terminals in the UPS. See the UPS installation manual for information on how to remove the I/O sheet metal cover. 6. Re-install the UPS covers. See the UPS installation manual for more information. MGE™ Galaxy™ 300 10-40 kVA 3:3, 10-30 kVA 3:1 - 380/400/415 V Installation 9
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Connect an XR Battery Enclosure to a running UPS Warning: Before connecting an XR battery enclosure, ALL safety instructions in the Safety Sheet (990-3620) must be read, understood and followed. Failure to do so could result in equipment damage, serious injury, or death. Note: This procedure describes how to connect an XR battery enclosure to a UPS running in normal operation. Note: A maximum of two battery enclosures can be connected to the UPS (one XR Battery enclosure with a circuit break
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Electrical Hazard: Check the DC voltages with a DC voltage multimeter versus the battery voltage before continuing. 7. Turn the XR battery breaker (QFB) to the ON (closed) position. 8. Turn the UPS back into normal operation: a. Turn the static bypass breaker (QM2) to the ON (closed) position. b. Turn the output breaker (QOP) to the ON (closed) position. c. Turn the maintenance bypass breaker (Q3BP) to the OFF (opened) position. d. Turn the UPS battery breaker (QB) to the ON (closed) position.
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Replace the Batteries Warning: Before battery replacement, ALL safety instructions in the Safety Sheet (990- 3620) must be read, understood and followed. Failure to do so could result in equipment damage, serious injury, or death. Caution: Batteries must be replaced by qualified electricians only. Note: For the replacement of batteries, please refer to the relevant diagram for your configuration under “Appendix” on page 16. Note: Before replacing batteries, make sure that the UPS is running in
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Specifications Battery Output Battery Description Nom voltage (V) 12 v/block 1 I discharge See the battery input table in the UPS installation manual 990-3618 Nom 2 I discharge See the battery input table in the UPS installation guide 990-3618 Max End Voltage 9.9 v/block 1 Nominal battery discharge current based on rated load and nominal battery voltage. 2 Maximum battery discharge current based on rated load at the end of the discharge. Recommended Cable Sizes Caution: All wiring must compl
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Recommended Bolt and Lug Size Torque specifications Battery Terminal Bolt size Torque CSB 910-0631 clip 910-0633 M6 5.4 NM (max 8.2 NM) YUASA 912-0001 M5 2.5 NM (max 6 NM) 910-0632 M6 4.8 NM (max 6 NM) 14 MGE™ Galaxy™ 300 10-40 kVA 3:3, 10-30 kVA 3:1 - 380/400/415 V Installation
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Checklist Make sure that all cardboard and strappings have been removed. Check that the power wiring is torqued as described in the torque specification table above. Verify clockwise phase-rotation (BAT+, N and BAT-) and make sure that a neutral connection is present. Leave a wiring diagram on site for service personnel. Re-install all wiring access panels on the UPS. For any optional equipment, refer to product-specific manuals. Make sure that all battery breakers (on the UPS unit
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Appendix One-line diagrams Note: Use the below table as a help to find the diagram that fits your system. YUASA CSB 15 KVA 20 KVA/ 40 KVA 15 KVA 30 KVA 40 KVA 60 min 30 KVA 60 min 60 min 60 min 60 min 60 min Part no. 885-4766B 885-4767B 885-4770B 885-4769A 885-4773A 885-4774A Name G3HTBAT1 G3HTBAT2 G3HTBAT3 G3HTBAT1 G3HTBAT2 G3HTBAT3 Battery 12 2 1 2 2 enclosure qty. Note: - marked cables are assembled by the manufacturer. - marked cables are assembled on site by APC by Schneider or a sub co
