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SCC 7-Pump 50D & D Plus-Station Controllers
Part Number: 882.00254.00
Bulletin Number: CV3-645
Effective: 2/15/06
Write Down Your Serial Numbers Here For Future Reference:
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We are committed to a continuing program of product improvement.
Specifications, appearance, and dimensions desc
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Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon. Please contact the ACS Group for more current information
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Shipping Information Unpacking and Inspection You should inspect your equipment for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In the Event of Shipping Damage According to the contract terms and conditions of the Carrier, the responsibility of the Shipper ends at the time and place of shipment. Notify the transportation company’s local
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Table of Contents Shipping Information..............................................................................................................2 Unpacking and Inspection .....................................................................................2 In the Event of Shipping Damage..........................................................................2 If the Shipment is Not Complete............................................................................2 If the Shipment i
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3-5 Setup.........................................................................................................................35 Setting Up the System.........................................................................................36 Setting Up Stations..............................................................................................43 Setting Up Pumps ...............................................................................................47 Finishing Setup: Se
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Credit Returns .....................................................................................................88 Warranty Returns ................................................................................................89 8-6 Safety Tag Information..............................................................................................89 Controller Safety Tags.........................................................................................89 8-7 Controller Identific
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Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity. This manual covers only light corrective maintenance. No other maintenance should be undertaken without first contacting a service engineer. The Functional Description section outlines models covered, standard features, and optional featu
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1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. This may include, but is not limited to OSHA, NEC, CSA, SPI, and any other local, national and international regulations. To avoid possible personal injury or equipment damage when installing, operating, or maintaining this equipment, use good judgment and follow these safe practices: Read and f
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1-3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine. All personnel engaged in the use of the machine should become familiar with its operation as described in this manual. Proper operation of the machine promotes safety for the operator and all workers in its vicinity. Each individual must take responsibility for observing
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Operator Responsibility The operator’s responsibility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations. Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, or through a casual attitude toward machinery formed over a period of months or years. Your employer probably has established a set of safety rules in your workplace. Those rules, this ma
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Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, and maintenance instructions for 7-Pump, 50D & D Plus-Station Conveying Controllers. Model numbers are listed on the serial tag. Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service. The 7-Pump, 50D & D Plus-Station Conveying Controller is a programmable logic controller, with 24 VDC or 115 VAC control circui
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2-3 Standard Features Mechanical Features Time-fill Capability. The length of time allowed for material to drain from the station to its receiver. During this time, the controller does not attempt to deliver any more material to the station. Volume-fill Capability. The length of time a station’s vacuum valve remains open to allow material to be drawn in. The vacuum valve will close when material covers the station’s volume-fill proximity sensor or this time elapses, whichever comes fi
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2-4 Optional Features Options marked with “*” indicate options that can be factory installed or retrofitted in the field. 230/1/60 Operation. Required to operate with a 230/1/60 supply voltage. Additional audible/visual alarm with silence button. Alarm light and horn assembly that can be remote mounted and wired into the controller to indicate an alarm condition. Remote Interface. Central Purge Capability. Material Line Proofing CE Package for 220/1/50 Operation. Required in Europe
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At no time should the safety device fail and allow the operation to continue for example, if a safety switch is guarding a motor, and the safety switch fails, the motor should not be able to run. Safety Device Lock-Outs Some safety devices disconnect electrical energy from a circuit. The safety devices that are used in this Controller are primarily concerned with electrical power disconnection. WARNING! Always disconnect and lockout all electrical power and pneumatic (i.e. compressed air)
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Chapter 3: Installation 3-1 Uncrating 7-Pump, 50D & D Plus-Station Controllers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid. Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding. 2. Use a pry bar to remove the blocks securing the unit to the skid. 3. Lift unit from sides, inserting forklift under the
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7. After determining quantity and location(s) of where to install system power supply(ies) (consult factory); set up and connect to KwikLink connectors installed in Step 3. 8. Set up and connect vacuum receiver stations to ArmorBlocks installed in Step 3, using yellow patch cords. 9. Set up and connect vacuum pump stations and filter chambers to ArmorBlocks installed in Step 3, using yellow patch cords. 10. Determine location(s) of central alarm(s); set up and connect alarms using yellow
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Installing KwikLink Cable Before you install flat cable, determine how much length you need to install black power cable and grey data cable. Typical installations have equal lengths of each. This is a good time to plan for the future, and run these cables to each possible location in the plant. Use a straight-blade cable cutter to make the cut at each end. To install KwikLink cables: 1. Cut both black and grey cables to the proper length. 2. Use cable ties to attach KwikLink cables, blac
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Setting Up and Installing Mounting Plates Setting Up Mounting Plates It’s a good idea to get all your mounting plates set up with KwikLink connector bases or ArmorBlock cable bases before installation, as your system layout determines. Note: ArmorBlock cable bases are installed on mounting plates perpendicular in orientation to the flat cable runs. Vacuum hoppers/receiver stations require 8-connector ArmorBlocks; vacuum pumps and central alarm stations require 4-connector ArmorBlocks. Ma
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Terminating Cable Runs After you’ve run the black and grey network cables, you need to properly terminate the ends of the cables. By doing so, you’ll insure that the network runs properly. You will also have the benefit of being able to measure voltage in the system without disrupting operation. This section lists procedures for terminating these cables. To properly terminate a cable run: 1. Mount three standard KwikLink connectors to a mounting plate in a triangle configuration. See Figur
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10. Drive the two screws at the center points about halfway down; first on the latch side, then the hinge side. 11. Continue to tighten the screws a little at a time until fully tightened; no more than 15 inch-pounds (5.6 N •m) of torque. Note: You can only pierce the cable once. Once pierced, the KwikLock connector must not be removed. This insures that the inner conductors are not exposed to the elements. Installing Inside KwikLink Connectors with Blank Caps Once installed on the grey
