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THE PROFESSIONAL
36/48” BGB GRILL
Use and Care Guide
MODELS:
BGB36-BQAR
BGB48-BQAR
BGB48-BQR
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A MESSAGE TO OUR CUSTOMERS Thank you for selecting this DCS Professional “BGB” Series Grill. Because of these appliances’ unique features we have developed this Use and Care Guide. It contains valuable information on how to properly install, operate and maintain your new appliance for years of safe and enjoyable cooking. To help serve you better, please fill out and submit your Product Registration by visiting our website at www.dcsappliances.com and selecting “Customer Care” on the home page
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TABLE OF CONTENTS SAFETY PRACTICES & PRECAUTIONS 3-5 GRILL MODELS 6 INSTALLATION Locating Grill / Built-in Clearances 7-9 Built-in Construction Details 10-11 Gas Hook-up 12-15 Leak Testing 16 Burner Adjustment 17 Radiant Assembly 18 Installer Checklist 19 USING THE GRILL Lighting Instructions 20 Grilling 21-22 USING THE SMOKER SYSTEM 23 USING THE ROTISSERIE 24-27 CARE & MAINTENANCE 28-30 TROUBLESHOOTING 31 SERVICE 32 WARRANTY 33-34 2
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SAFETY PRACTICES & PRECAUTIONS IMPORTANT SAFETY NOTICE! Certain Liquid Propane dealers may fill liquid propane cylinders for use in the grill beyond cylinder filling capacity. This “Overfilling” may create a dangerous condition. “Overfilled” tanks can build up excess pressure. As a safety device, the tank pressure relief valve will vent propane gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be ignited. To reduce this danger, you should take the follo
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SAFETY PRACTICES & PRECAUTIONS n After a period of storage or non-use (such as over the winter), the gas grill should be checked for gas leaks, deterioration, proper assembly, and burner obstructions before using. n Never let clothing, pot holders or other flammable materials come in contact with or get too close to any grate, burner or hot surface until it has cooled. Fabric may ignite and result in personal injury. n Do not heat unopened food containers as a build-up of pressure may cause the
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SAFETY PRACTICES & PRECAUTIONS n When using the side burners always use flat bottomed pans which are large enough to cover the side burner. Adjust the flame so that it heats only the bottom of the pan to avoid ignition of clothing. Position handles inward away from open edges of the unit to avoid burns associated with unintentional spillovers. Hold the handle of the pan to prevent movement of it when turning or stirring food. For proper lighting and performance of the burners keep the ports c
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GRILL MODELS IGNITION IGNITION BGB48-BQAR BGB48-BQR BGB36-BQAR 6
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INSTALLATION LOCATING GRILL/BUILT-IN CLEARANCES Important! Shipping Brackets Before installation, remove shipping brackets from the grill. To do so, loosen the 4 screws on the bottom sides of the grill which hold the brackets to the grill. Slide the shipping brackets off and retighten the screws. LOCATION: FIG. 01 When determining a suitable location take into account concerns such as exposure to wind, proximity to traffic paths and keeping any gas or electrical supply lines as short as possib
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INSTALLATION LOCATING GRILL/BUILT-IN CLEARANCES Clearances to Non-Combustible Construction*: A minimum of 3" clearance from the back of the grill to non-combustible construction is required for the purpose of allowing the lid to open fully. It is desirable to allow at least 6" rear and side clearance to non- combustible construction above the cooking surface for counter space. If you’ll be using the rotisserie option, the space is essential for motor and skewer clearance. The grill can be pla
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INSTALLATION LOCATING GRILL/BUILT-IN CLEARANCES Clearances to Combustible Construction** grill exhaust 26-1/2" 12" min. (to combustible 12" min. 12" min. construction) rotisserie motor 24-1/4" Bottom of 10-1/2" support flange 10 " 2" 22" 25-1/2" FIG. 04 ** DEFINITION OF COMBUSTIBLE MATERIAL - Any materials of a building structure or decorative structure made of wood, compressed paper, plant fibers, vinyl/plastic or other materials that are capable of transferring heat or being ignited and bu
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INSTALLATION BUILT–IN CONSTRUCTION DETAILS grill exhaust 3"(tonon-combustible construction/minimum lidclearance) 12"(tocombustible 13-3/4" construction) Bottomof supportflange 10" 2" 22" 1-1/2" 25-1/2" Standardlayoutfornon-combustibleenclosure: Layoutforinsulatedjacketonly-combustibleenclosure: NOTE:Ifusingabackguard NOTE:Ifusingabackguard apronorrearwall,locate apronorrearwall,locate electricalserviceonthe 48"Models=51-5/8" 48"Models=45-3/4" electricalserviceonthe righthandsideforrotisserie 36"
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INSTALLATION BUILT–IN CONSTRUCTION DETAILS Access Drawers Access Doors - Cutout dimensions Cutout dimensions Vent* Vent* A Vent* B 90º Cutout for Access Doors FIG. 06 FIG. 07 º º NOTE: The cutout of each corner should be 90 angle in order for the access NOTE: The cutout of each corner should be 90 angle in order drawers to fit properly. for the access doors to fit properly. * Island installation to use minimum of 3 vents, 10 square inches per vent (typical). * Island installation to use minimu
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INSTALLATION GAS HOOK-UP GAS REQUIREMENTS Verify the type of gas supply to be used, either natural or LP, and make sure the marking on the appliance rating plate agrees with that of the supply. The rating plate is located underneath the unit bottom. Never connect an unregulated gas line to the appliance. You must use the gas regulator provided with the unit, even if the supply is controlled. An installer-supplied gas shut-off valve must be installed in an easily accessible location. All insta
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INSTALLATION GAS HOOK-UP Connection: 1/2" NPT male with a 3/8" Flare adapter (included). LP Hose with a quick disconnect and fittings are included. Operating pressure: 11.0" W.C. CAUTION! Before connecting LP tank to regulator, check that all grill burners and side burners, smokers, and rotisserie valves are in the OFF position and open grill lid. To connect the LP regulator/hose assembly to the tank/valve assembly, first make sure the main valve on the tank is completely closed. Although th
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INSTALLATION GAS HOOK-UP LP TANK RESTRAINT FOR BUILT-IN INSTALLATION If the grill is to be installed in a Built-in application, then the grill must be installed in accordance with the Built–in installation guidelines. If you intend to operate your Built-in grill on LP gas utilizing a 20 lb Type 1 cylinder, then the Built-in LP tank restraint must be installed prior to initial use of the grill. If you do not have one please contact DCS Customer Care at (888) 936-7872 for information on obtainin
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INSTALLATION GAS HOOK-UP STEP 1 Place the tank restraint in the island (Fig. 11). STEP 2 Locate the tank restraint in the island within the recommended area (Fig. 10 and 12). STEP 3 Once located, secure to the bottom of the island using all eight hole locations provided on the restraint. Wood screws can be used for wooden floors or 1/4 inch diameter anchor screws or bolts may be used if the floor is concrete or masonry (Fig. 13). FIG. 11 STEP 4 When secure, place the LP cylinder into the tank r
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INSTALLATION LEAK TESTING GENERAL: Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected. Before Testing: Do not smoke while leak testing. Extinguish all open flames. Never leak test
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INSTALLATION BURNER ADJUSTMENT GRILL BURNER AIR ADJUSTMENT: Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply or a conversion from one gas to another may make it necessary to adjust the burners. The flames of the burners (except the rotisserie burner) should be visually checked and compared to that of the drawing in Fig.18. Flames should be blue and stable with no yellow tips (LP units may have some yellow tipping), excessive
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INSTALLATION RADIANT ASSEMBLY RADIANT ASSSEMBLY INSTALLATION: 1. Unpack ceramic rods and remove radiant (Fig. 21) from the unit. 2. Unlock radiant end cap by pushing it up with two fingers (Fig. 22). 3. Place 18 ceramic rods on the radiant (Fig. 23). 4. Lock radiant end cap (Fig. 24). 5. Place the assembled radiant in the unit (Fig. 25). FIG. 21 FIG. 22 FIG. 23 FIG. 24 FIG. 25 Note: In case a ceramic rod breaks: a) Unlock radiant end cap by pushing it up with two fingers (Fig. 16) or pliers ma
