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mDANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. mWARNINGS m Do not store a spare or disconnected LP tank under or near this barbecue. m Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. m After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner ob
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WARRANTY Weber-Stephen Products Co. (Weber) hereby There are no other express warrants except as warrants to the ORIGINAL PURCHASER of this set forth herein and any applicable implied Weber Gas Barbecue that it will be free of warranties of merchantability and fitness are defects in material and workmanship from the limited in duration to the period of coverage of date of purchase as follows: this express written Limited Warranty. Some states do not allow limitation on how long an Aluminum Casti
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PATENTS AND TRADEMARKS © 1997 Weber. Weber, , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853; #4,777,927; #4,829,978; #4,860,724; #4,941,817; #4,966,125; #5,070,776; #D293,067; #D316,355; Canada:
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Contents WARNINGS................................................................ 2 Warranty & Patents.................................................. 3-4 General Instructions.................................................... 6 Assembly ............................................................... 7-21 Operating Instructions Lighting........................................................ 22-23 Cooking ............................................................ 24 Storage and/or Nonuse ..
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General Instructions Your Weber Gas Barbecue is a portable outdoor cooking Storage appliance. With the Weber Gas Barbecue you can grill, n The gas must be turned OFF at the natural gas supply barbecue, roast and bake with results that are difficult to when the Weber Gas Barbecue is not in use. duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food. n When the Weber Gas Barbecue is stored indoors, the gas supply must be disconnected.
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® ® ® ® ® ® ® ® Step 1 Assembly Check package contents Tools needed Regular screwdriver Cooking box (assembly) Phillips screwdriver Hammer 7/16 and 3/4 inch open-end or an adjustable wrench Lid (assembly) Pliers Hose Block of wood Supplies needed You will need a soap and water solution to check for gas Bottom tray leaks. (See Step "Check for gas leaks.") Note - The hardware size of nuts, bolts and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in diameter with 20 th
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R R E E B B E E W W Left frame Five long Flavorizer Bars Eight short Flavorizer Bars Right frame Front panel Wheel frame Catch pan holder Caster frame Catch pan Two frame connectors Two drip pans Work table Manifold bracket Swing table assembly Thermometer Left hand slide bar Two wheels Axle Two casters Two accessory trays Spacer bracket Warming rack Warm-Up Basket 8 R R E E B B E E W W
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Check contents of hardware packs Two plastic buttons (actual size) Three burner control knobs 1/4-20 keps nut Three tool holders Fifteen 1/4 inch nylon washers Five tubing plugs (two are spares) Two hair pin cotters Swing table end bracket Two wheel hubcaps Two hinge pins Two 10-24 hex nuts (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual size) Two 10-24 x 1 3/4 inch machine screws Five 1/4-20 x 2 inch bolts (actual size) Six 1/4-20 x 1/2 inch bolts Two Phillips screws/washers (actual size)
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R E B E W Step 2 Step 3 Assemble wheels Assemble frame You will need: axle, two wheel hubcaps, two wheels, You will need: left frame, right frame, two 1/4-20 x 1/2 inch wheel frame, hammer and a block of wood. bolts, two nylon washers and a 7/16 inch wrench. Place one end of the axle on the block of wood (or other Note - Work on carpeted area (on grass or one of the protected surface). Tap on one hubcap. boxes) to protect the finish during frame assembly. Put one wheel on the axle, WEBER side to
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Step 4 Step 5 Continue frame assembly Complete frame assembly You will need: caster frame, wheel frame, four 1/4-20 x You will need: partial frame assembly, two frame connectors, 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. four 1/4-20 x 2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame Hold one frame connector between the caster and wheel onto the tabs of t
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Step 6 Step 7 Insert casters Add front panel You will need: frame assembly and two casters. You will need: front panel and two plastic buttons. Push the casters firmly into the inserts in the ends of the Turn frame assembly right side up. caster legs. Figure 5. Align the panel with the holes in the frame and insert the plastic buttons through the front panel and frame. Figure 6. Plastic buttons View from rear of barbecue Figure 5 Figure 6 12
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Your Weber Gas Barbecue burner assembly has been Step 8 factory assembled, pressure and flame tested. As a safety Add cooking box precaution we recommend you check the burner alignment: You will need: frame assembly, cooking box assembly, a) Do the valves fit into the ends of the burners? 1/4-20 x 2 inch bolt, nylon washer, 1/4-20 keps nut, pliers Figure 9 (a). and a 7/16 inch wrench. b) Are the ends of the burners under the washers at the Set the cooking box in the frame so the burner tube
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Step 9 Step 10 Install manifold bracket Install igniter Note - The igniter wires are already attached to the Gas You will need: manifold bracket Catcher Ignition Chamber and the igniter. This was done to Hook the bracket onto the manifold at the center burner factory test the ignition system. valve. Place your hand underneath the bracket. Lift the manifold, bracket and cooking box slightly and hook the The igniter lock nut is on the igniter. tab of the bracket onto the frame brace. Figure 10. I
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Step 11 Typical natural gas supply installation. Figure 12. Gas supply Install gas supply Inside wall General Specifications for Piping Note - Contact your local municipality for building Outside wall codes regulating outdoor gas barbecue installations. In absence of Local Codes, you must conform to the Shut off latest edition of ANSI Z223.1. WE RECOMMEND THAT To barbecue THIS INSTALLATION BE DONE BY A PROFESSIONAL. Locking Some of the following are general requirements taken Quick Disconnect sh
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Step 12 Step 13 Check that all burner valves are off Connect flexible hose to manifold You will need: one burner control knob. You will need: the 12 foot natural gas supply hose and a 3/4 inch wrench. Valves are shipped in the OFF position, but you should check to be sure. Put the knob on each valve. Check by Thread fitting end of hose onto manifold. Figure 14 (a). pushing down and turning clockwise. If they do not turn Tighten with wrench. they are off, proceed to the next step.Figure 13. (a) F
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Check: Step 14 a) Hose to manifold connection. Figure 16 (a). Check for gas leaks mWARNING: If there is a leak at connection (a), m DANGER retighten the fitting with a wrench and recheck for leaks with soap and water solution. Do not use an open flame to check for gas leaks. Be sure there are no sparks or open If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact flames in the area while you check for Weber-Stephen Customer Service. leaks. This
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Step 15 Step 16 Install the bottom tray Install Flavorizer Bars and Cooking Grates You will need: bottom tray, catch pan holder, catch pan and You will need: five long Flavorizer Bars, eight short one drip pan. Flavorizer Bars and two cooking grates. Set the long Flavorizer Bars side to side in the lower position, then set the short Flavorizer Bars front to back in the upper position in the cooking box. Figure 17. Finger grip on front Front side of catch edge of bottom tray pan holder Figure 1
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Step 17 Step 18 Install Lid Add tool holders, control panel and burner control knobs You will need: lid, two hinge pins and two hair pin cotters. You will need: three tool holders, control panel, two Set the lid in place. Align the hinges at the rear of the Phillips screws/washers, a Phillips screwdriver, and three barbecue. Insert hinge pins from the outside. Insert hair pin burner control knobs. cotters into the small holes in the hinge pins. Figure 22. Hook the tool holders over the frame ra
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Insert one end of the hinge rod into the hole in the frame. Step 19 Figure 25 (a). Install swing table Insert the other end into the hole in the swing table end You will need: swing table end bracket, two 10-24 hex bracket. Figure 25 (b). Hold the end bracket at an angle so nuts, two 10-24 x 1 3/4 inch machine screws, slide bar the lower tab is inside the frame tube. Push the bracket into assembly, swing table, four nylon washers, screwdriver the frame. Check to see that the lower tab of the br
