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Assembly Instructions/Use and Care Manual
NO TOOLS
Liquid Propane Gas Grill
Model No. 415.162090
ASSEMBLY
This Grill Is For
Outdoor Use Only
WARNING
Read this manual before cooking on
grill. Failure to follow all
manufacturers’ instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
Combustion by-products produced
when using this product contain
Parts Use and Care
chemicals known to the State of
California to cause cancer, birth
Ass
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Safety Symbols The symbols and boxes shown below explain what each heading WARNING means. Read and follow all of the messages found throughout the manual. FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the DANGER vicinity of this or any other appliance. 2. An LP tank not connected for use shall DANGER: Indicates an imminently hazardous situation not be stored in the vicinity of this or any which, if not avoided, will result in death or serious injury. ot
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TABLE OF CONTENTS WARRANTY For Your Safety......................................2 KENMORE GRILL WARRANTY Grill Service Center...................................2 Full 1-Year Warranty on Grill Product Record Information ............................2 For one year from the date of purchase Sears will repair or replace, at our option, any grill part (except for paint finish) Safety Symbols......................................2 that is defective in material or workmanship. Installation Safety Precau
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PARTS LIST – Model No. 415.162090 Key Qty Description Part # Key Qty Description Part # 1 1 Right Leg Assembly w/ Match Holder . 7000622 21 1 Ignitor ......................... 4153713 2 1 Left Leg Assembly................ 7000621 22 1 Ignitor Wire ..................... 4153196 3 1 Bottom Shelf.................... 7000612 23 2 Burners........................ 7000083 4 23 #10-16x1/2” Self-Tap Screw ........ 7000737 STD611005 24 1 Control Panel ................... 7000619 5 1 Match Holder w/Chain..
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PARTS DIAGRAM – Model No. 415.162090 35 27 35 37 31 18 31 18 17 36 23 23 32 30 8 19 8 33 16 19 29 26 28 26 15 4 4 4 14 4 14 14 14 5 4 4 2 6 4 38 4 25 20 24 11 39 1 4 4 4 4 4 4 7 4 21 22 4 13 9 7 8 12 34 4 10 4 13 11 3 463350505 5
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ASSEMBLY – Model No. 415.162090 Use included Phillips head screwdriver to assemble your grill. Size and type of hardware used in assembly of your grill may vary, but will not affect grill integrity, performance or assembly. “NEW” T. L. M. - Torque Locking Method 2 Thru Part 1 2 3 Screw + Thru Part + Formed Lock = Solid Lock Cart Structure 1 Screw The cart assembly utilizes the new T.L.M. fastening method. 3 Formed Locking System No need for the old style “Bolt & Nut” combination Cart Assembl
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Leg Extenders, Axle Rods, Wheels and Tank Thumbscrew Turn cart upside down. 2 Insert leg extenders. Check to make sure leg extender is all the way 9 into the leg. Qty: 1 Attach u-nut to tab. See enlargement of u-nut for correct position. Not to scale Thread tank thumbscrew into hole and u-nut. Screw flanged hex nut onto end of tank thumbscrew. 8 Attach washer head screw to axle rod. Slide wheel on axle rod. 10 Qty: 1 Insert axle rod/wheel into large hole in bottom shelf. Attach other Q
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Rail Assembly Overlap rails (all identical) and hook tabs into slots. Pull rails 3 to latch. Attach rail to legs with two screws in each corner. HINT: 4 Qty:10 Firmly push rail down into leg notches. Attach lower screw first. Attach one screw in center of each rail. Rail 4 8 463350505
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Grill Bottom Assembly Angle grill bottom assembly around and under the rails. 4 Make sure ribs on each side of bottom casting are nestled into notches on casting seat. Attach four screws inside grill bottom and into casting seat. 16 Qty: 4 16 Grill Bottom Casting Seat 463350505 9
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Electrode with Wing Nut or Nut Inside bottom casting insert electrode and attach 5 with wing nut or nut. View of electrode attached and aligned with a porthole in the burner. Wing Nut Or Nut Finger tighten only Front Electrode 10 463350505
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Console Assembly Hold control panel close to bottom casting. Attach ignitor wire to 6 electrode. Position valves into burner tubes (see burner-valve view). Rotate control panel up and rest flange over rail. Attach control panel to legs with four screws. 4 Qty:4 Correctly assembled burner tube and valve. Ignitor Wire Burner Tube Control Panel 4 Valve/Hose Ignitor Regulator Assy 463350505 11
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Shelves Snap shelves into small slots on rail. 7 Slots Tab fully secured Shelf 12 463350505
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Top Casting, Handle and Control Knobs Attach top casting with shoulder bolts. 8 Attach handle with wing nuts. Push control knobs onto valve stems. 33 Qty. 2 31 Qty. 2 Bezel Temperature Gauge Temperature Gauge Logo Plate Top Casting 31 33 Handle Control Knob 463350505 13
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Vaporizer Tents, Cooking Grid and Warming Rack Note correct position of vaporizer tents directly 9 over burners. Warming Rack Cooking Grid Grid rest Vaporizer Tents Warming rack slots LP Tank LP tank is sold separately. Use only with an See Use and Care section to correctly Leak Test and 10 (over-fill protection device) OPD equipped perform the Burner Flame Check. LP tank. Fill and leak check before attaching to grill and regulator. Place LP tank into hole in bottom shelf. Finger tighten t
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Grease Tray and Grease Pan Slide grease tray onto grill bottom. CAUTION 11 Slide grease pan onto grease tray. Failure to install the grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Tray Grease Pan Do not be concerned if you have some hardware left over. Extra hardware has been included to make sure you have enough. 463350505 15
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LP Tank USE AND CARE The LP tank used with your grill must meet the following requirements: Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) DANGER capacity maximum. Never fill the cylinder beyond 80% full. An overfilled LP tanks must be constructed and marked in accordance with spare LP tank is hazardous due to possible gas specifications for LP tank of the U.S. Department of released from the safety relief valve. Tra
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e s i w k LP Tank Exchange Connecting Regulator To The LP Tank Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2. Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the 3. Tu
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding by calling Sears for replacement parts at ® 1-800-4-MY-HOME . Hold coupling nut and regulator 4. Brush soapy solution onto areas where bubbles are shown in as
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Safety Tips WARNING Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP tank Injury: valve. Do not let children operate or play near grill. Never move grill while in operation or still hot. Keep grill area clear and free from materials that burn. Use long-handled barbecue utensils and oven mitts to avoid Do not block holes in bottom or back of grill. burns and
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Match-Lighting CAUTION Do not lean over grill while lighting. 1. Open lid. Turn on gas at LP tank. Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. 2. Match holder is on the right rear leg. Attach match to match holder, light match. Place match into match lighting hole from Do not use water on a grease fire. Personal injury may outside of grill bottom (as shown). result. If a grease fire develops, turn knobs and LP tank off. 3. Pus
