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Gas Barbecue
Use, Care & Assembly Manual
With Grill Lighting Instructions
8100 Series
Model No. 9992-643 (LP Gas)
ASSEMBLER/INSTALLER:
Leave these instructions with the consumer.
CONSUMER/USER:
Read all instructions and keep in a safe place for future reference.
www.coleman.com For Outdoor Use Only
IMPORTANT
Read this manual carefully before assembling,
using or servicing this grill. Keep this manual for
future reference. If you have questions about
NOTE:
assembly, operation, servicing or repair
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Contents DANGER General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DANGER indicates an imminently hazardous situation which, if not General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 avoided, will result in death or serious injury. Electrical Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 LP Fuel Connections Other Than Po
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WARNING � DO NOT move grill while it is lit. � Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. WARNING � NEVER place more than 15 pounds on a side table or a side burner. DO NOT lean on grill. � NEVER use charcoal briquettes or lighter fluid in a gas grill. � Grill is hot when in use; to avoid burns, DO NOT touch any hot grill surface. Keep children and pets away from hot grill. � NEVER leave the grill u
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Electrical Attachments Natural Gas Connections WARNING When using an electric attachment with the grill, follow the specification and warning statements accompanying the attachment. � Gas supply system must be installed in accordance with the U.S. IMPORTANT: If using an external electrical source, the installed National Fuel Gas Code. appliance must be electrically grounded according to local codes or, � This appliance and its individual shut off valve must be disconnected in the absence of loca
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L.P. Gas Cylinder CAUTION Have the gas dealer weigh the cylinder after filling to ensure that the cylinder is not over filled. DANGER � DO NOT insert any foreign objects into the valve outlet. You may damage the valve. A damaged valve can cause a leak, Hose and Regulator which could result in explosion, fire, severe personal injury or death. The Type 1 connection system has the following features: 1. The system will not allow gas to flow until a positive connection has WARNING been made. NOTE: T
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Transporting the Cylinder (continued) Filling and Purging Type 1 L.P. Gas Cylinders (continued) WARNING Fig. 4 Handle a full cylinder with care. Gas is under high pressure. CGA-510 POL DANGER � NEVER store a spare L.P. gas supply cylinder under the grill body or inside the grill enclosure or in the vicinity of any heat producing appliance. (Fig. 3) � NEVER fill the cylinder beyond 80% full. Failure to follow this information exactly could result in an explosion and/or fire causing death or serio
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Grill Features — 8100 Series 1 13 12 (Behind Warming Shelf) 2 3 4 11 5 10 6 7 9 8 1. Grill Hood 7. Cart with Door 2. Thermometer 8. Control Knobs: Main Burners 3. Hood Handle 9. Control Knob: Rear Infrared Burner 4. Control Knob: Side Burner 10. Side Shelf 5. Electronic Igniter: Main, Side, 11. Grilling/Cooking Surface and Rear Infrared Burner. 12. Rear Infrared Burner 6. Convection Vents 13. Warming Shelf NOTE: See your dealer for a Rotisserie Kit that is purchased separately (the bracket shown
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Replacement Parts List — 8100 Series 1 3 2 4 5 11 13 6 10 7 12 8 14 9 1. 9992-4031 Hood Assembly w/ Logo Plate Parts Not Shown 2. 9992-4051 Hood Handle Assembly 9992-4391 Wheel Assembly Nuts (6 pk) 3. 9992-1111 Temperature Gauge Only 9992-1101 Back IR Igniter Wire (60" Wire) 4. 9992-2731 Back IR Cover 9992-1121 Hood Bumper Pads 5. 9992-1151 Warming Rack 9992-1091 Side Burner Igniter Wire 6. 9992-4061 Back IR Burner Assembly 9992-0601 Self-Tapping Screws (6 pk) 7. 9992-4071 Back IR Electrode Asse
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Replacement Parts List — 8100 Series 15 19 20 21 18 22 24 16 17 25 33 26 31 23 29 30 41 32 27 35 36 28 40 39 34 25 38 37 26 15. 9992-1211 Side Shelf Left (Condiment Tray) 29. 9992-2701 Cart Side Right 16. 9992-1221 Drip Pan 30. 9992-1071 Grommet Black Plastic 17. 9992-4091 Door Magnet Bracket Assembly 31. 9992-2811 Cart Back 18. 9992-4591 Two Hose Regulator LP 32. 9992-2801 Cart Side Left 19. 9992-1231 Side Burner Cover 33. 9992-4371 Door Handle Assembly 20. 9992-1251 Side Burner Grate 8" x 9"
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Grill Assembly — 8100 Series Fig. 6 IMPORTANT: Remove all protective plastic film from stainless steel parts prior to assembly/use. This film is installed at the factory to prevent damage that could occur during shipment and handling. Tools Required (not provided): — 1/4” Hex Nut Driver Fig. 7 — Phillips Screwdriver Optional: — Battery Powered 1/4” Hex Nut Driver Left Side Shelf Attachment Fig. 8 Place a piece of styrofoam from the packaging in the grill to 1. leave the grill hood propped open
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Grill Assembly — 8100 Series Side Burner Installation Fig. 12 Position the side shelf hooks with the slots on the side of the 1. grill, near the back (Fig. 12 and 13). Fig. 13 Position the side shelf flange over the inside top edge of the grill 2. Fig. 14 (Fig. 14). Push the side shelf downward to engage the hooks and the flange at the same time, until the top surface is level with the grill. Secure the front of the shelf by inserting (2) self tapping screws 3. Fig. 15 into the front flange und
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Grill Assembly — 8100 Series Side Burner Installation (continued) Fig. 17 With a Phillips head screwdriver, remove both mounting screws 5. from the front of the valve assembly (Fig. 17). From underneath the side shelf, slide the valve stem through the 6. Fig. 18 hole in the front of the shelf (Fig. 18). Insert two mounting screws through the bezel and into the side 7. Fig. 19 burner valve and tighten. Make sure the bezel is installed correctly with the “OFF” designation at the top (Fig. 19). Pre
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Grill Assembly — 8100 Series Side Burner Installation (continued) Fig. 22 From underneath the side shelf, push the threaded portion of the 10. electrode module through the round hole (Fig. 22). Assemble the plastic hex nut and igniter button back onto 11. Fig. 23 the electrode module. These items should be hand tightened only (Fig. 23). Assemble the side burner control knob (Fig. 24). 12. Fig. 24 The igniter wire for the side burner is shipped loose. Attach the 13. Fig. 25 large spade to the ign
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Grill Assembly — 8100 Series Side Burner Installation (continued) Fig. 27 Install the burner and cap (Fig. 27 and Fig. 28). 16. Fig. 28 Install the grate over the burner (Fig. 29). 17. Fig. 29 Cart Brace Installation Fig. 30 Open the grill door. The cart brace will be installed at an angle 1. from the cart base to the back side of the compartment. The top end has a tab with a hole in the center. The bottom end has two protruding tabs. Insert the two protruding tabs into the pair of slots located
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Grill Assembly — 8100 Series Interior Parts Installation Fig. 33 Insert the row of three heat tents with the triangle ridges facing 1. up (Fig. 33). Install the three cooking grates on the ledges provided on the 2. Fig. 34 grill to create your cooking surface (Fig. 34). Place the warming shelf on the support brackets. The end 3. support rods slip inside the slots in the support brackets (Fig. 34). Remove the label from the drip tray. Open the door and install 4. Fig. 35 the drip tray by sliding
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Grill Assembly — 8100 Series NOTE: Your 8100 Series grill is set up from the factory to use LP GAS. If you want to use NATURAL GAS, you must purchase the NATURAL GAS CONVERSION KIT (sold separately). Please skip to the section titled “Natural Gas Installation”. LP Cylinder Installation Fig. 38 Set the LP Cylinder in the Cylinder Support location with the 1. outlet valve facing toward the right side of the grill (Fig. 38 and 39). Insert the TYPE 1 Nipple of the regulator into the cylinder’s Fuel
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Connecting Type 1 L.P. Gas Cylinders WARNING This procedure MUST be performed OUTDOORS only! Be sure the L.P. cylinder valve is closed. Attach to the grill. Read and follow the directions on the cylinder and fuel hose safety tags. CAUTION In the connection process, the grill side of the connection will seal on the back-check in the valve, resulting in a slight resistance. The connection requires about one-half to three-quarters additional turn to complete the connection. To disconnect, turn coun
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Natural Gas Installation NOTE: This step applies to you only if you are converting your 8100 Series grill to use NATURAL GAS. If you will be using your grill with LP GAS, this section does not apply to you. Please skip back to the section titled “LP Cylinder Installation”. The 8100 Series Grill is set up at the factory for use with LP GAS. A NATURAL GAS Conversion Kit is available and must be purchased separately. Follow the installation instructions provided with the Natural Gas Conversion Kit.
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Leak Testing Fixing A Fuel Leak � If you detect a leak: DANGER 1. Turn off the fuel supply. Push in and turn on the control knobs to release pressure in the hose, then turn the control knobs TO PREVENT FIRE OR EXPLOSION HAZARD: back to off. � NO SMOKING. DO NOT use or permit sources of ignition 2. Wash off soapy solutions with cold water and towel dry. in the area while doing a leak test. 3. Stop a leak by tightening the loose joint, or by replacing the � Perform leak tests outdoors only. faul
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Start-Up Check List Lighting Instructions WARNING WARNING Failure to follow these safety steps before using the grill each THE FOLLOWING RULES MUST ALWAYS BE time could result in a fire that could be hazardous to you, your FOLLOWED IN THIS ORDER (Fig. 43): appliance or property. It is especially important to observe 1. OPEN THE GRILL LID! Any attempt to light the grill with these steps after the grill has been stored, moved or cleaned. the lid down could cause an explosion. 2. Check that the
