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MODEL 463268008 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION: WARNING:
Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could
instructions, and use and care directions before result in serious personal injury and/or property
attempting to assemble and cook. damage.
INSTALLER/ASSEMBLER: CAUTION:
Leave this manual with consumer. Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
neces
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WARNING DANGER CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using this product contain chemicals known to the State of 1. Shut off gas to the appliance. California to cause cancer, birth defects, and other reproductive harm. 2. Extinguish any open flame. 2. This product contains chemicals, including lead 3. Open lid. and lead compounds, known to the State of 4. If odor continues, keep away from the California to cause cancer, birth defects or other a
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TABLE OF CONTENTS To insure your satisfaction For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 and for follow-up service, Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 register your grill Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 online at: Safety Symbols. . . . . . . . . . . . .
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LP Cylinder Valve • A disconnected LP cylinder in USE AND CARE storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered DANGER Safety patio or other building. Never leave an LP cylinder Cap inside a vehicle which may become overheated • NEVER store a spare LP cylinder under or near Retainer Strap by the sun. the appliance or in an enclosed area. • Do not store an LP cylinder in an area whe
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing 1. LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2. Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylind
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4. Brush soapy solution onto areas circled below. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the cou
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Safety Tips s Before opening LP cylinder valve, check the coupling nut for WARNING tightness. s When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Injury: s Never move grill while in operation or still hot. • Do not let children operate or play near grill. s Use long-handled barbecue utensils and oven mitts to avoid • Keep grill area clear and free from materials that burn. burns and splatters. s Maximum load for sideb
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Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate WARNING knobs from HIGH to LOW . You should see a smaller flame in LOW position than seen on HIGH. Perform burner Turn controls and gas source or tank OFF when not flame check on sideburner, also. Always check flame prior to in use. each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. CAUTION HIGH LOW If ignition does NOT occur in 5 seconds, turn th
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. SPIDER ALERT! 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from bracket on firebox. SPIDER AND WEBS INSIDE BURNER TUBE 5. Remove screws to detach electrode from burner. Electrode should remai
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ON OFF OFF OFF ON OFF OFF ON Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on Food safety is a very important part of enjoying the outdoor the grill by indirect heat. The heat from selected burners cooking experience. To keep food safe from harmful bacteria, circulates gently throughout the grill, cooking meat or poultry follow these four basic steps: without the touch of a direct flame. This method greatly reduces Clean: Wash hands, utensils, and su
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CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become attached to the surface of stainless steel. They may also occur if you are using a steel wool or wire wool scouring pad instead of a nylon scouring pad to clean your grill
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PREVENTIVE MAINTENANCE Routine care Grill fires are common when grease and food debris collect in the bottom of the grill. Periodic cleaning of the grill bottom and grill burner radiant is needed to prevent grease fires. A common misconception is to clean your grill by the "burn off" method. Never clean your grill by the "burn off" method. The "burn off" method consists of turning the grill on High and letting the heat of the grill "burn off" the grease. Your grill is extremely hot after cook
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PARTS LIST – Model No. 463268008 Key Qty Description Part # Key Qty Description Part # KK 1 Logo Plate 80005616 A 1 Bottom Shelf. . . . . . . . . . . . . . . . . . . . . 80013428 LL 1 Temperature Gauge 80006666 B 2 Locking Caster . . . . . . . . . . . . . . . . . . . 80000268 MM 1 Lid Assembly Hardware Pack. . . . . . . . 80004371 C 2 Fixed Caster. . . . . . . . . . . . . . . . . . . . . 80004093 NN 1 Left Door Assembly . . . . . . . . . . . . . . . 80008186 D 1 Left Side Panel, Firebox. . . . .
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PARTS DIAGRAM – Model No. 463268008 LL KK HH SS RR II S QQ W JJ 2 R 3 JJ DD N M D 1 JJ VV TT TT Z E EE CC GG AA FF L BB Q T V Y U NN X G I OO K Y J X PP H P UU OO O MM F B C B A C 14 • 463268008
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ASSEMBLY – Model No. 463268008 Attach the two locking casters at the rear of the bottom shelf Fixed caster 1 and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Locking caster Bottom shelf Attach side panels to bottom shelf using three 2 1/4-20x1/2” screw 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must 7mm lock washer Be on left side of bottom shelf. 7mm flat washer Left side panel (with
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Place lower back panel between side 3 panels at rear of bottom shelf. Secure lower back panel to side panels using four 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. Lower back panel 1/4-20x1/2” screw 7mm lock washer 7mm flat washer This step requires two people 4 to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hangin
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Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and 5 facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART. Door Hinge Pin Front brace 1/4-20x1½” 7mm flat 7mm lock washer washer screw On back of grill, place upper back panel between side panels and 6 above lower back panel
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Insert tabs on right side shelf into rectangular slots in side of firebox. Attach rear 7mm flat 7 of shelf using one 1/4-20x3/4” screw, 7mm lock washer, and 7mm flat washer 7mm lock washer washer in upper hole. Use one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer in lower hole. Attach front of shelf and fascia using three 1/4-20x3/4” screws, 7mm lock washers, and 7mm flat washers. 1/4-20x3/4” 7mm flat screw washer 1/4-20x1½” screw 7mm lock washer Right side shelf 1/4-20x3/4” 7mm lo
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Burner tube First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner 9 valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower
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Rear of shield - two tabs. Under sideburner shelf, attach sideburner ignitor wire to electrode (A). Place burner cap onto sideburner. Attach sideburner 11 cap clip (B). Place sideburner grate onto sideburner shelf, aligning grate legs with holes in shelf. A Sideburner grate Sideburner Ignitor Wire Burner cap B Sideburner cap clip First, attach tank heat shield and shield extension together with two #8-32x3/8” screws, 4mm flat washers, 4mm lock 12 washers and #8-32 hex nuts. Inside of cart, ins
