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TM
Aussie
Bushman™ LP Gas Grill
Assembly and Use Manual for:
Bushman™, Deluxe, & Elite Models
Bushman™ D Deluxe
Bushman™
Bushman™ E Elite
©Aussie™ Grill Company 2001
For Customer Service, call
This owners manual is intended for the following models:
1-800-251-7558
Bushman™, Bushman™ Deluxe, & Bushman™ Elite
www.aussiegrill.com
•READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH, SERIOUS
BODILY INJURY, AND/OR PROPERTY LOSS.
•
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I. IMPORTANT SAFEGUARDS...........................................2 1) LP Hose & Regulator Assembly............................28 2) LP Gas Cylinder....................................................28 II. Parts Diagram, lists, and Assembly Instructions................5 3) Connect/Disconnect LP Gas Cylinder...................28 Parts List................................................................................6 B) Before Using Your Grill.............................................29 S
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18. DANGER! If you see, smell, or hear the hiss of 7. WARNING! If your grill catches on fire: escaping gas from the LP cylinder: • If the fire is in the grill portion and you can safely A. Get away from the cylinder. reach the control knobs, then turn them off by turning B. Do not attempt to correct the problem yourself. knobs clockwise. If you cannot safely reach the C. Call your local fire department. control knobs, call the fire department. • If the fire involves one of the hoses, and you
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30. Use of this LP gas grill other than for the intended use, 37. Never store an LP gas cylinder indoors (empty or filled). or alteration of LP gas grill in any way may not be safe If storing the gas grill indoors, disconnect LP gas cylinder and will void any warranty. and store it outdoors out of the reach of children. 31. Never attempt to repair the LP gas grill or cylinder 38. Never leave an LP cylinder inside a vehicle which may yourself. Contact the manufacturer for information become ove
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Parts Diagram - Some small parts may not be depicted 32 55/ 56 36 18 8, 9, 30, 31, 33, 34, 35 54 39 39 51 22 40 40 21 40 25 24 38 42 43 44 45 46 47 48 49 50 20 28 10/ 11 3/4 41 6 17 7 14 5 15 5
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ASSEMBLY INSTRUCTIONS for BUSHMAN, DELUXE, & ELITE MODELS PREPARATION FOR ASSEMBLY: Removing parts from carton and some assembly will require two people. Before starting assembly, read the instructions and your manual. This manual covers several Bushman Grill models. Use only the steps that pertain to your model. Remove all the parts from the carton and lay them on a smooth, clean surface. (You may cut the car- ton, spread it out, and use it as a pad to protect part finishes.) Look in the Pa
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BUSHMAN BUSHMAN PART/ DESCRIPTION Part# BUSHMAN DELUXE ELITE 11 03.6211.00 Legs, Wheel - Tubular 1 12 03.6212.00 Bolt, M6 x 50 12 12 13 03.6213.00 Bolt, M6 x 45 24 12 12 14 03.6214.00 Wheel 2 2 2 15 03.6215.00 Axle 1 1 1 16 03.6216.00 Nut, M8 2 2 2 17 03.6217.00 Wheel Cover 2 2 2 18 03.6218.00 Rear Support Brace 1 1 1 19 03.6219.00 Bolt, M6 x 35 4 4 4 20 03.6220.00 Drip Cup Holder 1 1 1 21 03.6221.00 Bowl 1 1 1 22 03.6222.00 Burner 1 1 1 23 03.6223.00 Screw ST4.8 x 10 4 4 4 24 03.6224.00 Heat Sh
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BUSHMAN BUSHMAN PART/ DESCRIPTION BUSHMAN PART# DELUXE ELITE 26 03.6226.00 Bowl Bolt spacer 4 4 4 27 03.6227.00 Washer, 6M 6 6 6 03.6228.00 1 1 28 Control Panel 03.6228.01 1 03.5854.01 29 Hose & Regulator 1 1 1 30 03.6230.00 Bowl Hinge 2 2 2 31 03.6231.00 Hinge Pad 8 8 8 32 03.6232.00 Hood 1 1 1 33 03.6233.00 Hood Hinge 2 2 2 34 03.6234.00 Hinge Pin 2 2 2 35 03.6235.00 Cotter Pin 2 2 2 36 03.6236.00 Hood Handle 1 1 1 37 03.6237.00 Bolt, M5 x 10 2 2 2 38 03.6238.00 Drip Cup 1 1 1 39 03.6239.00 Si
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BUSHMAN BUSHMAN PART/ DESCRIPTION PART# BUSHMAN DELUXE ELITE 42 03.6241.00 Side Table, Burner 1 43 03.6242.00 Spacer, Side Table 8 8 8 44 03.6243.00 Side Burner Pan 1 45 03.6244.00 Side Burner 1 46 03.6245.00 Side Burner Igniter 1 47 03.6246.00 Side Burner Igniter Clip 1 48 03.6247.00 Side Burner Cover 1 49 03.6248.00 Side Burner Hinge Pin 1 Side Burner Hinge Pin 50 03.6249.00 2 Clip 51 03.6250.00 Flavor Activator™ 1 1 1 Flavor Activator™ 52 03.6251.00 2 2 2 Mounting Stud 53 03.6252.00 Grid, Sid
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IMPORTANT: BEFORE ASSEMBLY OF YOUR LP GAS GRILL YOU MUST HAVE AN LP GAS CYLINDER EQUIPPED WITH AN OPD (OVERFILL PREVENTION DEVICE) AND HAVE IT FILLED AT AN AUTHORIZED LP GAS DEALER. THE CYLINDER WILL BE USED TO PERFORM LEAK TESTING DURING ASSEMBLY. STEP 1- Cylinder Support/ Retainer Clip Assembly TOOLS: (ITEM 8) 6M X 15 BOLT 3 pcs (ITEM 9 ) 6M NUT 3 pcs (ITEM 5) (ITEM 6) BOTTOM SHELF CLIP, CYLINDER RETAINER (ITEM 7) CYLINDER SUPPORT •Using three 6M x 15 bolts and three 6M nuts, attach the Cylind
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STEP 2- Attach Legs to Bottom Shelf TOOLS: (ITEM 12) BOLT, M6 X 50 8 pcs (ITEM 9) NUT, M6 8 pcs (ITEM 13) BOLT, M6 X 45 8 pcs (ITEM 3 OR 4) (ITEM 10, 11) LEGS, FIXED WHEEL LEGS •Attach Legs to Bottom Shelf as shown using M6 x 50mm Bolts (M6 x 45mm for Bushman.) Note that the Wheel Legs (that have axle holes at the bottom) attach on the same side of the Bottom Shelf as the Cylinder Support. Position legs so that the velcro patches and/ or the four Bolt holes on the back leg face to the rear. F
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STEP 3 - Attach Wheels to Cart Tools: 2 pliers (ITEM 15) AXLE (ITEM 17) (ITEM 14) (ITEM 16) WHEEL COVER WHEEL NUT, M8 2 pcs 2 pcs 2 pcs •Screw 8M Nut onto the Axle. Place Wheel on Axle. Note: position Wheel with recessed center toward Nut. •Insert Axle through holes in Wheel Legs. Secure other Wheel, using 8M Nut with two pliers. •Install Wheel Covers : Align Wheel Cover pins into holes on Wheel and snap in place. 12
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STEP 4 - Attach Rear Support Bar TOOLS: (ITEM 18) (ITEM 19) (ITEM 9) REAR SUPPORT BRACE BOLT, M6 X 35 NUT, M6 4 pcs 4 pcs •Attach Rear Support Bar on backside of grill legs as shown using four M6 x 35mm Bolts and four 6M Nuts. Tighten All Bolts. 2 each 6M x 35mm Bolts Each Side STEP 5 - Attach Drip Cup Holder (ITEM 21) (ITEM 20) BOWL DRIP CUP HOLDER •Attach Drip Cup Holder : From inside grill Bowl, feed end of Cup Holder through center hole (as shown below) so that it hangs from bottom of Bowl b
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STEP 6 - Attach Burner TOOLS: (ITEM 22) BURNER (ITEM 23) SCREW ST4.8 X 10 2 pcs •Attach Burner : Insert Burner manifold tubes down through holes in bottom of grill Bowl toward front of grill. (Photo 1) •From underside of Bowl, insert screws into holes of Burner and tighten (Photo 2) Photo 1 Photo 2 14
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STEP 7 - Attach Heat Shield TOOLS: (ITEM 23) (ITEM 24) SCREW, ST4.8 X HEAT SHIELD 10 2 pcs •Thread Drip Cup Holder through center hole of Heat Shield and secure Heat Shield to bottom of grill bowl as shown, using 2 screws. Caution : Some parts may have sharp edges or corners. Extend Heat Shield toward left side (tank side) of Bowl 15
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STEP 8 - Mount Igniter/ Flavor Activator Mounting Stud to Grill Bowl TOOLS (ITEM 52) FLAVOR ACTIVATOR (ITEM 25) MOUNTING STUD IGNITER 2 pcs Tightening Nut - Comes on (ITEM 27) (ITEM 9) threaded post of Igniter and 6mm WASHER NUT, 6M should be removed before 2 pcs 2 pcs mounting on Grill. •Mount Igniter to Grill Bowl : With Tightening Nut removed, Insert Igniter threaded section down through Igniter hole ( located in center and next to and in front of Burner) of grill Bowl from inside until Ign
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STEP 9 - Mount Grill bowl to Legs TOOLS: (ITEM 13) (ITEM 27) (ITEM 26) (ITEM 9) BOLT, M6 X 45 WASHER 6MM BOWL BOLT SPACER NUT, 6M 4 pcs 4 pcs 4 pcs 4 pcs •Carefully position grill Bowl over holes in tops of Legs with the Burner manifold tubes facing forward opposite the Rear Support Bar at the back of cart. (The Cylinder Support Bracket should be on the left side.) •Insert a M6 x 45mm Bolt through a 6mm Washer. Carefully align a Bowl Bolt Spacer between Bowl and Leg underneath one of the four
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Step 10 - Leak Test and Attach Control Panel •Before attaching control panel a leak test must be performed on the Control Valves, Burner manifold, and Regulator/ Hose connections. Supplies Needed for a Leak Test Clean paint brush, water, and dishwashing liquid. How to perform a leak test WARNING! Never use an open flame to test for gas leaks. 1)Use an LP Cylinder equipped with an OPD (Overfill Prevention Device) and have it filled at an authorized LP gas dealer by a qualified attendant. 2)Make
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Continued: STEP 10 - Attach Control Panel TOOLS: OR (ITEM 13) (ITEM 28) (ITEM 9) BOLT, M6 X 45 CONTROL PANEL NUT 6M 4 pcs 4 pcs BUSHMAN™ & BUSHMAN™ BUSHMAN™ ELITE DELUXE •Attach Control Panel : Insert gas outlet tubes on back of Control Panel into Burner manifold tubes. (See Photo 1 below) Secure Control Panel to Cart by inserting bolts through holes on outside tops of front legs. When Control Panel and Burner are correctly aligned, tighten all bolts. Photo 1 STEP 11 - Attach Igniter Wire •Atta
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STEP - 12 Mounting Hood/ Bowl Hinges TOOLS: (ITEM 32) HOOD (ITEM 30) BOWL HINGE (ITEM 8) 2 pcs BOLT, M6 X 15 8 pcs (ITEM 33) (ITEM 31) (ITEM 9) HOOD HINGE HINGE PAD NUT 6M 2 pcs 8 pcs 8 pcs •Insert M6 x 15mm Bolt through Hood Hinge and Hinge Pad and into hole in back side of Grill Hood as shown. Secure with 6M Nut. (See Photos 1 & 2 below) Repeat for remaining holes to secure two Hood Hinges. •Insert M6 x 15mm Bolt through Bowl Hinge and Hinge Pad and into hole in back side of Grill Bowl as sho
