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t a b l e o f c o n t e n t s
pre-Installation 2
Important Safety Instructions 2
6600
Tools Required 2
Package Contents 2
Door Section Identification 3
t o r S i o n
Removing an Existing Door 3
Preparing the Opening 3
parts Breakdown 5
Sdtandar Lift and
Installation 6
optional Installation 18
L i g h t C o m m e r C i a L
Door Arm Hookup 18
Inside Lock 18
mh
Pull Down Rope 18
i S n taLLation i nStruCtionS a nd o wner ’S m L anua
Interior Lite Caulking 18
maintenance 19
Cleaning Your Garage Door
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Pre-Installation Important: RIGHT AND LEfT HAND IS ALWAYS DETERMINED fROM INSIDE THE BuILDING LOOKING OuT Important Safety Instructions Tools Required DeFInItIon oF key WorDs useD In tHIs manual: • Power drill • Phillips head • Hammer W Warn arnI In nG G screwdriver • Drill bits: 1/8”, • Tape measure InDIcates a potentIally HazarDous sItuatIon WHIcH; IF not 3/16”, 9/32”, 7/16”, • Locking Pliers • Step Ladder avoIDeD , coulD result In severe or F atal Injury. 1/2” • (2) Vice clamps • Level • R
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lock (sec- Int II # of sections Door Height Bottom Int I (third) top ond) (fourth) 7’ 0” 20.8” 20.8” 20.8” N/A 20.8” 4 7’ 6” 24” 20.8” 20.8” N/A 24” Pull down rope (if included) Inside lift handles Pull handles Lift handles Cable drums RH/LH 8’ 0” 24” 24” 24” N/A 24” 5 9’ 0” 20.8” 20.8” 20.8” 20.8” 24” When installing your door you must use sections of the appropriate height in the right stack- ing order. What sections heights you need to use in what order depends on the height of your Center
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Backroom note: If nailing product at 40°f or below, pre-drilling is required. note: Allow the weatherstrips to return to room temperature prior to nailing to jambs. note: Do not permanently attach weatherstrips to the header and jambs at this time. for quick Install track: for the header, align the weatherstrip with the inside edge of the header and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temp
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Parts Breakdown J4. NOTE: The illustrations shown on this page are general J11. representations of the door parts. Each specific door A2. models may have unique variations. J4. J11. J2. J9. J11. J5. J13. K1. J6. I1. J1. C1. J11. J8. J9. H1. A1. J6. J3. G1. J7. F1. F3. J5. J1. J3. F2. B1. J10. E1. H2. A2. F2. A1. F3. Top of vertical Top of vertical E2. F1. track track C1. B2. B2. (Fully I2. Adjustable 3rd hole Feature) set E3. J2. 3rd B1. (Quick hole set Install Feature) E4. 2nd hole se
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Horizontal track angle Quick InstallatIon Install tabs Before installing your door, be certain that you have read and followed all of the instruc- Key slots tions covered in the pre-installation section of this manual. failure to do so may result in an Quick Install tabs improperly installed door. in place Alignment Horizontal hole track note : Reference TDS 160 for general garage door terminology at www.dasma.com. quick Install Flag angles Tools Required: None Horizontal track Horizontal tr
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slot pattern in the 3rd hole set and (1) 1/4” - 20 x 9/16” track bolt and (1) 1/4” - 20 flange End cap hex nut. Repeat for other side. (4) 1/4”-20 x 11/16” Self drilling screws Vertical track Top of track 1st hole set 2nd hole set 3rd hole set Counterbalance lift cable Lower hole of hole/ slot pattern 1/4”- 20 Flange hex nut Jamb bracket Bottom weather Counterbalance in place seal 1/4”- 20 x cable loop 9/16” Track bolt F.A. jamb Milford pin 1/4”-14 x 5/8” bracket Tamper resistant Short st
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strutting schedule Inside lift Handles Tools Required: Power Drill, 7/16” Socket driver, Tape Measure 8 Door Width solid or Door Height # of sections Glazed 12’0” - 15’0” - note: Refer to door section identification, located in the pre-installation section of this 8’0” - 9’0” 10’0” 14’0” 18’0” manual to determine what size sections you need to use as your bottom section and lock (second) section. 2” Struts, 2” Struts, Top Top of Top, Starting on the left hand side and on the inside por
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Center rail Backer Center stile Center stile plate Vertical Bottom section line Pull handle Bottom rail 3-7/8” 3-7/8” (2) 1/4”- 20 (2) 1/4” x 2-1/2” Vertical Flange hex nuts Carriage bolts line Horizontal Horizontal lift Handle(s) line line Center line Center line Tools Required: Power drill, 1/4” Drill bit, 7/16” Wrench, Tape measure 10 Lock section Lock section note: Refer to door section identification, located in the pre-installation section of this manual to determine what size sect
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3” Alignment Lock section sticker Flag angle Vertical 5/16” x 1-5/8” track assembly Lag screws Vertical tracks Jamb 12R FA 15R FA 12R QI 15R QI bracket Flag angle lag screw locations Alignment Left Right sticker end hinge end hinge 3/8” to 5/8” Spacing Track 1/4”-20 x 11/16” Self drilling screw locations Bottom rollers section Bottom section Upper Vertical track hinge Track roller leafs Floor For rIveteD vertIcal track assemBly: Loosely fasten jamb brackets and flag angle Single
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existing operator. (4) 1/4”-20 x 11/16” Self drilling screws Slide the top half of the operator bracket under the strut, keeping the operator bracket aligned with the center line. Remove the struts screws if necessary and attach to the top section (through strut if necessary) using (3) 1/4” - 20 x 7/8” self drilling screws. note: If your door lacks a strut on the top section, ignore the previous paragraph. 5/16”-18 x 3/4” Attach the bottom half of the operator bracket to the section surface
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Top section section. Align the bottom of the horizontal track with the top of the vertical track. Tighten the note: Depending on your door’s configuration you may have to break the end bearing horizontal track to the flag Angle / Angle Mount with (2) 1/4” - 20 x 9/16” track bolts and (2) brackets apart. 1/4” - 20 flange hex nuts. note: End bearing brackets are right and left hand. 3/8”-16 x 3/4” Rivited flag angle Attach the left hand end bearing bracket through either the end bearing bracket’s
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Important : RIGHT AND LEfT HAND IS ALWAYS DETERMINED fROM INSIDE THE BuILDING LOOKING OuT. Important : Identify the torsion springs provided as either right hand wound (red winding Typicall center bracket cone), which goes on the LEfT HAND SIDE or left hand wound (black winding cone), which Mounting surface goes on the RIGHT HAND SIDE. Important : ON SINGLE SPRING APPLICATIONS, ONLY A LEfT HAND WOuND (BLACK Vertical line WINDING CONE), WHICH GOES ON THE RIGHT HAND SIDE IS REquIRED. note: Th
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coupler assembly. Coupler Black cable drum Set screws and Lock halves (right hand side) Important : THE SPRING WARNING TAG(S) SuPPLIED MuST BE SECuRELY ATTACHED nut TO THE STATIONARY SPRING CONE(S) IN PLAIN VIEW. SHOuLD A REPLACEMENT SPRING WARNING TAG BE REquIRED, CONTACT W AYNE-DALTON fOR fREE REPLACEMENTS. Center Torsion note: Measure the diameter of your springs. If your spring diameter is 3-3/4”, the springs coupler keyed do not share center brackets. If your spring diameter is eithe
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note: If you have torsion keyed shaft(s), insert (1) key into the slot of both the cable drum c. Counterbalance lift cables are correctly installed and wound onto cable lift drums. and the slot in the torsion keyed shaft, as shown. d. Counterbalance lift cables are taut and have equal tension on both sides. Rotate the left hand drum and torsion shaft until counterbalance lift cable is taut. Now attach e. Cable lift drums are against end bearing brackets and set screws are tight. locking pliers
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7’3” 7-7/8 perforated angle Gauge Weight limitations: 7’6” 8 1-1/4” x 1-1/4” x 16 Gauge Door Weight Less Than 175 lbs. 7’9” 8-1/4 note: If an opener is installed, position horizontal tracks one hole above level when securing it to the rear back hangs. 8’0” 8-3/4 Alternately inserting the winding rods into the holes of the spring winding cone, rotate the W Warn arnI In nG G winding cone upward toward the ceiling, 1/4 turn at a time, until the required number of complete turns for your door hei
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3/4” To 7/8” 3/4” To 7/8” Door edges Horizontal tracks Horizontal tracks Vice clamp Vice clamp 2nd Track roller Sound framing members Perforated angle bolted using (2) 5/16” x 1-5/8” hex head lag screws to ceiling member and parallel to door Horizontal track (3) 5/16” Bolts and nuts Perforated angle 5/16”-18 x 1-1/4” Hex bolt must extend into the track to serve as a roller stop Sound framing members (3) 5/16” Bolts and nuts Horizontal track Perforated angle bolted using (2) 5/16” x
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optional Installation Not caulking the inside of the lite frames in these applications can subject the door to high Door arm Hookup amounts of moisture on the interior and may damage the door. use acrylic latex plus silicone caulk. first, caulk the perimeter of the inside of the lite frames to the glass located in the top sec - tion. Next, caulk the lite frames to the top section surface at the horizontal top edge only. Align hole in the door arm with holes in operator bracket tabs, as shown.
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Maintenance Cleaning Your Garage Door Important : DO NOT uSE A PRESSuRE WASHER ON YOuR GARAGE DOOR! While factory-applied finishes on garage doors are durable, it is desirable to clean them on a routine basis. Some discoloration of the finish may occur when a door has been exposed to dirt-laden atmosphere for a period of time. Slight chalking may also occur as a result of direct exposure to sunlight. Cleaning the door will generally restore the appearance of the finish. To maintain an aesthet
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are properly protected against moisture or other contaminants. Wood doors, in a non-finished condition, must not be transported or stored where the wood surfaces can be exposed to W Warn arnI In nG G moisture or other contaminants. GaraGe Door sprInGs, counterBalance lIFt caBles, Brack- Wood (Surface Preparation) ets, anD otHer HarDW are attacHeD to tHe sprInGs are unDer All surfaces must be clean, free of dust and dirt and any other contamination. extreme tensIon, anD IF HanDleD Improperly ,
