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The Chamberlain Group, Inc.
A DUCHOSSOIS ENTERPRISE
845 Larch Avenue
Elmhurst, Illinois 60126-1196
Complies with UL
324 Regulations
effective January 1,
®
Garage Door Opener
Owner’s Manual
For Residential Use Only
®
Model 6200, 6200-2, 6200-2K
1/2HP
n Please read this manual and the enclosed safety materials carefully!
n Fasten the manual near the garage door after installation.
®
n The door WILL NOT CLOSE unless the Protector System is connected and
properly aligned.
n Periodic checks of the op
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Contents Page Contents Page A review of safety alert symbols . . . . . . . . . . . . . .2 Install the lights and lenses . . . . . . . . . . . . . . . . . . .19 You'll need tools . . . . . . . . . . . . . . . . . . . . . . . . . .3 Attach manual release rope and handle . . . . . . . . .19 Safety information regarding garage door locks Electrical requirements . . . . . . . . . . . . . . . . . . . . . .20 ® and ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 The Protector Sy
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1 You'll Need Tools During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below. Pencil Carpenter's
Level Hack Saw Tape Measure Wire Cutters WARNING WARNING Drill Claw Hammer 3/16", 5/16" and
5/32" Drill Bits Pliers The Chamberlain Group, Inc.
Testing Force Setting
1/2" and 7/16" Sockets
New GDO Manual
Stepladder Screwdriver Adjustable End Wrench and Wrench 2/1/92
WARNING WARNINGCAUTION An unbalanced garage door might not reverse To avoid
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SECTIONAL Door Installation Before you begin, survey your garage area to see whether any of the conditions below apply to your installation. FINISHED CEILING Support bracket &
fastening hardware
is required.
Horizontal and vertical reinforcement
See page 17. is needed for lightweight garage doors
Slack in Chain Tension
(fiberglass, steel, aluminum, door with glass panels, etc.).
is Normal When
See page 24 for details. Garage Door is Closed Header Wall Extension Spring OR Torsion Spri
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FINISHED CEILING
Support bracket
& fastening
hardware is required.
Slack in chain tension
See page 17. is normal when
garage door is closed. One-Piece Door Without Track ONE-PIECE Door Installation Before you begin, survey your garage area to see whether any of the conditions below apply to your installation. Header
Wall Closed Position Cable
Pulley Bracket Trolley Cable Access Door Header
Bracket T-rail Door Bracket
The Chamberlain Group, Inc.
Manual
Release
One-Piece Door with T
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Carton Inventory Your garage door opener is packaged in one carton which contains all parts illustrated below. If anything is missing, carefully check the packing material. Parts may be "stuck" in the foam. Hardware for assembly and installation is shown on page 7. Model 6200 (1), Model 6200-2K Model 6200-2 (2) Model 6200-2K (2) 2-Conductor Bell Wire White & White/Red SECURITY✚ SECURITY✚ Multi-Function Multi-Function Keyless Entry Remote Control Transmitter Door Control Panel Rail Brace (3) T
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NOTICE Hardware Separate all hardware from the packages in the rail carton and the opener carton as shown below, for the assembly and installation procedures. Assembly Hardware Hex Screw
Nut
Washered Screw
Carriage Bolts
5/16" - 18 x 7/8" (3)
5/16" - 18 (5) 5/16" - 18 x 1/2" (2)
Master Link (2) 1/4" - 20 x 1/2" (12) (mounted in chassis) Threaded
Lock Nut
Lock Washer
Trolley Shaft (1) 1/4" - 20 x 7/16" (12) 5/16" (4) Installation Hardware Rail Grease Nut 5/16" - 18 (6) Ring
Handl
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Assemble Tee Rail & attach Cable Pulley Bracket
SEARS '92 (525)
4/16/89 - 6/27/89 - 3/9/92 Assembly Section: Pages 8 – 11 To avoid installation difficulties, do not run the garage door opener until instructed to do so. Hex Screws
5/16"-18x7/8" Assembly Step 1 Assemble the T-rail T-RAIL BACK
Cable Pulley
& Attach the Cable Pulley Bracket (TO OPENER) Bracket • Align the 4 T-rail sections on a flat surface exactly Square Carriage
as shown. Center sections are interchangeable. Bolt Hole F
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Install Trolley
Chamberlain 92
8/22/90 - 3/6/92 Hardware Shown Assembly Step 2 Actual Size Install the Trolley on the T-rail • Attach the threaded shaft to the trolley with the Lock Washer Nut Trolley lock washer and nuts as shown. 5/16" 5/16" - 18 Install Trolley
Chamberlain 92
Inner Nut
5/16" 8/22/90 - 3/6/92 Lock Washer
5/16" Outer Nut
5/16" Trolley
Threaded
Shaft Trolley Temporary Stop
Screwdriver • As a temporary stop, insert a screwdriver into the Washered Screw
hole in the fron
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Dispensing Carton Leave Chain and Cable
Inside Dispensing
Carton to Prevent Kinking. Master Link
Clip-On Spring Keep Chain and Cable
Master
Taut When Dispensing Link Cap Master Link
Clip-On Spring Flat End of Trolley
Threaded Shaft Master
Link Cap Chain T-rail Cable
Loop Pin Notch Pin Trolley Assembly Step 4 WARNING WARNING Install the Chain/Cable Master
Link Bar Cable
Serious injury can result if fingers become & Attach the Sprocket Cover Pulley Dispensing Carton entangled in mo
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Step 5 Tighten Chain Sears 315-699 Disk 1 (Yellow)
Models 53315, 534153, 53615, 53625 & 53699
1/18/89 - 2/9/89 - 4/16/89 - 6/6/89 - 6/27/89 - 12/18/89 - 1/15/92 Assembly Step 5 Tighten the Chain & Cable • Spin the inner nut and lock washer down the Lock
Inner Nut Outer Nut Washer threaded shaft, away from the trolley. • To tighten the chain, turn outer nut in the direction To Tighten Outer Nut shown. As you turn the nut, keep the chain from twisting. To Tighten
Inner Nut • When the chain is
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Installation Section: Pages 12 – 27 The Chamberlain Group, Inc.
The Chamberlain Group, Inc.
Position Header Bracket
Position Header Bracket
Installation Step 1 The Chamberlain Group, Inc.
WARNING WARNING Sectional and One-Piece Track Installations
Sectional and One-Piece Track Installations
Determine Header Bracket Location Position Header Bracket
1/30/92 - 4/6/92 1/30/92 - 4/6/92 If the header bracket is not rigidly fastened to Installation procedures vary according to Sectional and
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The Chamberlain Group, Inc.
The Chamberlain Group, Inc.
Position Header Bracket
Position Header Bracket
One Piece Door Without Track
One Piece Door Without Track
1/30/92 - 4/7/92 1/30/92 - 4/7/92 The Chamberlain Group, Inc.
Position Header Bracket
Unfinished
One Piece Door Without Track
Unfinished
Header Wall Ceiling Header Wall Ceiling Vertical
Vertical
1/30/92 - 4/7/92 Centerline Centerline ONE-PIECE Door Without T 2x4 rack 2x4 Structural Supports Structural Supports Read the
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You can attach the header bracket either to the Installation Step 2 wall above the garage door, or to the ceiling. Follow the instructions which will work best for Install the Header Bracket your particular requirements. Mounting New Header Bracket
Fasten the Header Bracket to the Wall 10/16/91 - 10/26/91 - 4/5/92 Mounting New Header Bracket
• Center the bracket on the vertical guideline with • Mark either set of bracket holes (do not use the the bottom edge of the bracket on the horizontal
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INCREASE TRAVEL DOWN UP The Chamberlain Group, Inc.
CGI - Attach Tee Rail to Header Bracket
2/4/92 - 4/9/92 - 5/3/92 -5/5/92 - 5/26/92 Installation Step 3 Attach the T-rail to the Header Bracket • Position the opener on the garage floor below the header bracket. Use packing material as a protective base. Header Wall If the door spring is in the way you'll need help. Header
Bracket Have someone hold the opener securely on a temporary support to allow the T-rail to clear the Cable
spring. Pull
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WARNING WARNING Position the Opener
Installation Step 4 Chamberlain '92
CAUTION Position the Opener 8/22/90 - 3/6/92 To prevent damage to steel, aluminum, Follow instructions which apply to your door fiberglass or glass panel doors, do not rest the type as illustrated. opener on the door without using a 2x4. Position the Opener
Chamberlain '92
8/22/90 - 3/6/92 SECTIONAL Door & ONE-PIECE Door with Track A 2x4 laid flat is convenient for setting an ideal door-to-T-rail distance. T-Rail 2x4
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Installation Step 5 WARNING WARNING Hang the Opener The opener could fall and injure someone if it is not properly secured. Fasten the opener securely to structural supports of the garage. Two representative installations are shown. Yours may be different. Hanging brackets should be angled, Figure 1, to provide rigid support. On Figure 1 finished ceilings, Figure 2, attach a sturdy metal CAUTION bracket to structural supports before installing the opener. The bracket and fastening hardware are n
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1 1 LIGHT LIGHT LIGHT Installation Step 6 WARNING Install the Multi-Function Door Control Panel DO NOT CONNECT TO LIVE ELECTRICAL WIRING. CONNECT ONLY TO 24 VOLT LOW VOLTAGE WIRES. CONNECTION TO LIVE WIRES OR HIGHER Locate the door control within sight of the door at VOLTAGE MAY CAUSE SERIOUS INJURY FROM a minimum height of 5 feet where small children SHOCK, BURN OR ELECTROCUTION. cannot reach, and away from all moving parts of Children operating or playing with a garage door the door and door h
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NOTICE The Chamberlain Group, Inc.
STEP 7 Install Lights and Lenses - CGI
10/7/91 - 5/2/92 - 5/26/92 Panel Screw Light
Lens Installation Step 7 Lens Slot Install the Light and the Lenses 75 Watt Max.
Light Bulb Lens Tab Install the lights • Install a 75 watt maximum light bulb in each socket. The lights will turn ON and remain lit for approximately 4-1/2 minutes when power is Lens
connected. Then the lights will turn OFF. Guide • If the bulbs burn out prematurely due to vibration, replace w
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STEP 8 Connect Electric Power - Sears 315-699 #2
Model5315, 53415, 53515,43625 & 53699 (Yellow Disk #2)
Installation Step 9 3/3/89 - 7/25/89 - 8/2/89 - 4/17/92 WARNING WARNING Electrical Requirements To prevent electrocution or fire, installation and wiring must be in compliance with local electrical and building codes. To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third Do NOT use an extension cord, 2-wire adapter, Permanent wiring
ground
