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www.merlingo.com
MT60P
Sectional and Tilt Garage Door Opener
Installation and Operating Instructions
Owners Copy: Please keep these instructions for future reference
This manual contains IMPORTANT SAFETY information.
DO NOT PROCEED WITH THE INSTALLATION BEFORE READING THOROUGHLY.
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START BY READING THESE IMPORTANT SAFETY INSTRUCTIONS WARNING • Failure to comply with the following instructions may result in serious personal injury or property damage. • Read and follow all instructions carefully. • The garage door opener is designed and tested to offer safe service provided it is installed and operated in strict accordance with the instructions in this manual. These safety alert symbols mean WARNING : A possible risk to personal safety or property damage exists. TM The Prote
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NOTICE 1 1 DOOR TYPES A. One-Piece Door with Horizontal Track Only B. Sectional Door with curved track A C B C. One-Piece Door without track To suit spring balanced sectional 2 doors up to 13.5m or spring 2 balanced Tilt doors up to 8.5m . 2 TOOLS REQUIRED 10mm, 8mm, 8mm hex head driver 4.5mm, 4mm 11mm, 13mm 3 HARDWARE PROVIDED Installation Hardware: (10) Handle (4) Large Clevis Pin (1) (11) Lock Washers (6) (5) Carriage Bolts (2) (12) Nuts (6) (6) Wood Screws (4) (13) 4mm Anchors (2) (7) Clevis
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4 MT60P OPENER CARTON (1) MT60P Opener (2) Angled door arm (3) Door mounting Bracket (4) Straight door arm 2 (5) Chain pack and joiner (6) Stop collar, nut & bolt (7) Header bracket (8) Pole kit adaptor 1 (9) Idler pulley assembly 4 (10) Trolley assembly 3 6 9 5 7 10 3m Chain Pack and Joiner 8 Pole Adaptor Kit POLE OPTIONS Segmented Pole Pack 2.75m Segmented pole kit NOT PICTURED 2.75m or 3m one piece pole 3
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NOTICE 5 BEFORE YOU BEGIN: 1. Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports. 2. Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware (not supplied) may be required. 3. Do you have an access door in addition to the garage door? If not, model CM1702 Outside Quick Release Accessory is required. This accessory allows manual operation of the garage door from outside in case of
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DOOR 8 fig 1 INSTALL THE TROLLEY AND IDLER PULLEY Slide the trolley assembly (1) onto the pole (3) taking note of the door direction arrow (fig 1). The trolley should be 2 located midway along the pole. Insert the pole (3) into the idler pulley assembly (2) as illustrated. 1 3 9 INSTALL THE POLE ADAPTOR 11 Remove the four (factory fitted) washered screws (1). THESE WASHERED SCREWS MUST BE USED TO FASTEN THE POLE KIT ADAPTOR. Place the pole adaptor bracket on the opener as illustrated using the 4
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INSTALL THE CHAIN 11 2 1 3 Fitting the Chain: fig. 1 Wrap the chain around the idler pulley (1) and drive sprocket (as illustrated in fig 1), ensuring the chain passes through the trolley assembly (3). NOTE: Locate the chain connector as illustrated above approximately 300mm from the Idler pulley. Additional Step for 2750mm Pole All Chain kits supplied are for 3000mm poles. You will need to remove the pre-measured section of chain for use with the 2750mm pole option. Locate the two removable lin
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INSTALLATION SECTION Wear protective goggles when working overhead to protect your eyes from injury. Disengage all existing garage door locks to avoid damage to the garage door. To avoid serious personal injury from entanglement, remove all ropes connected to the garage door before installing the opener. It is recommended that the opener be installed 2.1m (7 feet) or more above the floor where space permits. 12 POSITION THE HEADER BRACKET 1 The header bracket must be rigidly fastened to a struct
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14 ATTACH POLE ASSEMBLY TO HEADER 2 BRACKET Position opener on garage floor below the header bracket. Use packing material to protect the cover. 1 NOTE: To enable the pole to clear sectional door springs, it may be necessary to lift opener onto a temporary support. The opener must either be secured to a support or held firmly in place by another person. Raise Pole assembly until chain pulley and header brackets come together. Join with clevis pin (1). Insert R-clip (2) to secure. 1 2 15 POSITION
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NOTICE 16 HANG THE OPENER A The opener must be securely fastened to a structural support of the garage. B Three representative installations are shown. 2 2 4 Yours may be different. Hanging brackets (1) 1 3 should be angled (Figure A) to provide rigid 1 3 support. On finished ceilings, (Figure B) attach a sturdy metal bracket (not supplied) (4) to a 2 structural support before installing the opener. 1 3 For concrete ceiling mount, (Figure C), use concrete anchors provided. On each side of opener
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1 18 INSTALL LIGHT 24V/21W Max. Gently pull lens (2) downward until the lens hinge is in the fully 2 open position. Do not remove the lens. Install a 24V/21W maximum light bulb (1) in the socket as shown. The light will turn on and remain lit for 2-1/2 minutes when power is connected. After 2-1/2 minutes it will turn off. To close, gently push diffuser up until engaged. Replace burnt out bulbs with Chamberlain 041A0079 or reputable light bulbs. 19 FASTEN DOOR BRACKET Sectional and One-Piece Door
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4 5 3 4 5 3 Cut this end Door Bracket 200mm (8”) min. 200mm (8”) min. 200mm (8”) min. 21 CONNECT DOOR ARM SECTIONAL DOORS Figure 1 Pulley Trolley Make sure garage door is fully closed. Pull the emergency release handle to disengage the trolley. Slide the trolley assembly back 200mm from the idler pulley. Figure 1. Ring Clevis Pin • Fasten straight door arm section to trolley Fastener assembly using the hardware provided with your opener. Emergency Figure 2. 7 Release Door Handle • Bring arm sect
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+ + + + n n n n ii ii ll ll r r r r e e e e m m m m ADJUSTMENT SECTION 22 SETTING THE LIMITS 1 Travel limits regulate the points at which the door will stop 2 when moving up or down. Follow the steps below to set the limits. 3 NOTE: The door must be in the mid or closed position to begin setting the limits. 1 Setting the limits: 1. Press and hold the black button (1) until the yellow indicator (3) light starts flashing slowly then release. 2. Adjust the position of the door to the desired UP pos
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24 TEST THE SAFETY REVERSE SYSTEM The safety reverse system test is important. Garage door must reverse on contact with a 40mm obstacle laid flat on the floor. Failure to properly adjust opener may result in serious personal injury from a closing garage door. Repeat test once a month and adjust as needed. Procedure: Place a 40mm obstacle (1) laid flat on the floor under the garage door. Operate the door in the down direction. The door must reverse on the obstacle. If the door stops on the obstac
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+ + + + + n n n n ii ii ll ll r r r r e e e e m m m m 26 INSTALLING THE CM128 WIRELESS WALL BUTTON (OPTIONAL) Carefully pry open the CM128 and locate the two screw for mounting. To attach to the wall, use the two screws and wall anchors provided if mount to plaster wall (if using a recessed wall box do not use anchors). NOTE: Tightening the wall mount screws will reduce clearance between bracket and wall. NOTE: Your CM128 Wireless door controller should be pre- programmed into your unit, you sho
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KEYLESS DEVICES PROGRAMMING (OPTIONAL ACCESSORIES) 28 NOTE: Your new Keyless Entry must be programmed to operate your garage door opener. Program the Receiver to Match Additional Transmitter Code Using the orange “LEARN” Button: 1. Press and release the orange “learn” button (1) on opener. The learn indicator light will glow steadily for 30 seconds. 2. Within 30 seconds, enter a four digit personal identification number (PIN) of your choice on the keypad (2), then press and hold the ENTER button
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LIGHT INSTALL DOOR CONTROL (OPTIONAL) 29 Locate door control where the garage door is visible, away from door and door hardware and out of the reach of children. Mount at least 1.5m (5 feet) above the floor Serious personal injury from a moving garage door may result from misuse of opener. Do not allow children to operate the door control or transmitter. Permanently fasten the caution label to the wall near the door control as a reminder of safe operating procedures. There are 2 terminals (1) on
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LOCK LIGHT USING THE MOTION DETECTING CONTROL PANEL 30 (optional accessory) Press the push bar (1) to open or close the door. Press again to stop the door. Light feature Press the light button to turn the opener light on or off. It will not control the opener lights when the door is in motion. If you turn it on and then activate the opener, the light will remain on for 2 1/2 minutes. Press again to turn it off sooner. The 2 1/2 minute interval can be changed to 1-1/2, 3-1/2 or 4-1/2 minutes as f
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LOCK LIGHT ACCESSORIES 32 TM (1) Model CM844 4 Channel transmitter (8) Model C77 The Protector System IR Beams (2) Model CM128 Wireless Wall Button (9) Model CM1702 Quick Release Lock (3) Model C940 Single-Channel transmitter (10) Model 760E Outside Keyswitch (4) Model C943 3-Channel transmitter (11) Model C379 Wireless Fingerprint Access System (5) Model C945 3-Channel Mini transmitter (12) Model ANT4X-1LM 433MHz Antenna, Cable and Adaptor (6) Model C98 Motion Detecting Control Panel (13) Model
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NOTICE REPLACEMENT PARTS 33 041A2828 178B0086B 012B0905 178B0034B 012B0906 083A0011-1 002A1659 002A1658 001A7350 012B0415 PDR30005 2.75m Segmented Pole Pack 001A5643-23 184A0242 001A6829 142A0229 012A0928 142A0230 RAIL GREASE NO. 83A4 19
