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INTRODUCTION
Thank you for purchasing a Honda engine. We want to help you to
get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it
OWNER’S MANUAL
carefully before operating the engine. If a problem should arise, or
if you have any questions about your engine, consult an
MANUEL DE L’UTILISATEUR
authorized Honda servicing dealer.
MANUAL DEL PROPIETARIO
All information in this publication
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09/07/17 20:06:08 32Z6M600_002 SAFETY INFORMATION SAFETY LABEL LOCATION Understand the operation of all controls and learn how to stop This label warns you of potential hazards that can cause serious the engine quickly in case of emergency. Make sure the operator injury. Read it carefully. receives adequate instruction before operating the equipment. If the label comes off or becomes hard to read, contact your Honda Do not allow children to operate the engine. Keep children and servicing dealer
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09/07/17 20:06:18 32Z6M600_003 COMPONENT & CONTROL LOCATION FEATURES SCREEN GRID COVER Fuel-cut Solenoid OIL PRESSURE SWITCH The engine is equipped with a fuel-cut solenoid that allows fuel to flow to the carburetor main jet when the engine switch is in the ON OIL FILLER CAP/ or START position and stops the flow of fuel to the main jet when DIPSTICK the engine switch is in the OFF position. The engine must be connected to the battery to energize the fuel- cut solenoid, allowing the engine to run
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09/07/17 20:06:42 32Z6M600_004 BEFORE OPERATION CHECKS OPERATION IS YOUR ENGINE READY TO GO? SAFE OPERATING PRECAUTIONS For your safety, and to maximize the service life of your Before operating the engine for the first time, please review the equipment, it is very important to take a few moments before you SAFETY INFORMATION section on page 2 and the BEFORE operate the engine to check its condition. Be sure to take care of OPERATION CHECKS on page 4 . any problem you find, or have your servicin
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09/07/17 20:07:04 32Z6M600_005 3. Move the throttle lever away from the SLOW position, about 1/3 STOPPING THE ENGINE of the way toward the FAST position. To stop the engine in an emergency, simply turn the engine switch Some engine applications use a remote-mounted throttle to the OFF position. Under normal conditions, use the following control rather than the engine-mounted throttle lever shown procedure. Refer to the instructions provided by the equipment here. Refer to the instructions provid
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09/07/17 20:07:32 32Z6M600_006 SERVICING YOUR ENGINE SAFETY PRECAUTIONS THE IMPORTANCE OF MAINTENANCE Make sure the engine is off before you begin any maintenance or repairs. To prevent accidental startup, disconnect the spark Good maintenance is essential for safe, economical and trouble- plug cap. This will eliminate several potential hazards: free operation. It will also help reduce pollution. Carbon monoxide poisoning from engine exhaust. Operate outside, away from open windows or doors. B
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09/07/17 20:08:00 32Z6M600_007 REFUELING ENGINE OIL Recommended Fuel Oil is a major factor affecting performance and service life. Unleaded gasoline Use 4-stroke automotive detergent oil. U.S. Pump octane rating 86 or higher Except U.S. Research octane rating 91 or higher Recommended Oil Pump octane rating 86 or higher Use 4-stroke motor oil that meets or exceeds the requirements for This engine is certified to operate on unleaded gasoline with a API service category SJ or later (or equivalent).
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09/07/17 20:08:20 32Z6M600_008 Oil Change OIL FILTER Drain the used oil when the engine is warm. Warm oil drains Change quickly and completely. 1. Drain the engine oil, and retighten the drain bolt securely. 1. Place a suitable container below the engine to catch the used oil, then remove the oil filler cap/dipstick, drain bolt and sealing 2. Remove the oil filter with an oil filter socket tool and drain the washer. remaining oil into a suitable container. Dispose the used oil and filter in a ma
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09/07/17 20:08:41 32Z6M600_009 AIR CLEANER 5. Clean the filter elements if they are to be reused. A dirty air cleaner will restrict air flow to the carburetor, reducing Paper filter element: Tap the filter element several times on a engine performance. If you operate the engine in very dusty areas, hard surface to remove dirt, or blow compressed air [not clean the air filter more often than specified in the MAINTENANCE exceeding 207 kPa (2.1 kgf/cm , 30 psi)] through the filter SCHEDULE (see pag
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09/07/17 20:09:07 32Z6M600_010 SPARK PLUG HELPFUL TIPS & SUGGESTIONS Recommended Spark Plug: ZFR5F (NGK) STORING YOUR ENGINE The recommended spark plug has the correct heat range for Storage Preparation normal engine operating temperatures. Proper storage preparation is essential for keeping your engine trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your engine’s function and Incorrect spark plugs can cause engine damage. appearance, and wi
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09/07/17 20:09:24 32Z6M600_011 Adding a Gasoline Stabilizer to Extend Fuel Storage Life Draining the Fuel Tank and Carburetor When adding a gasoline stabilizer, fill the fuel tank with fresh gasoline. If only partially filled, air in the tank will promote fuel deterioration during storage. If you keep a container of gasoline Gasoline is highly flammable and explosive, and you for refueling, be sure that it contains only fresh gasoline. can be burned or seriously injured when handling fuel. 1. Ad
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09/07/17 20:10:58 32Z6M600_012 Storage Precautions TAKING CARE OF UNEXPECTED PROBLEMS If your engine will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ENGINE WILL Possible Cause Correction ignition. Select a well ventilated storage area away from any NOT START appliance that operates with a flame, such as a furnace, water 1. Electric Battery Recharge battery. heater, or clothes dryer. Also avoid any area with a spark- starting: d
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09/07/17 20:11:14 32Z6M600_013 TECHNICAL INFORMATION Battery Connections for Electric Starter Serial Number Location Recommended Battery GXV630 Record the engine serial number, type and purchase date in the GXV660 12 V 36 Ah spaces below. You will need this information when ordering parts GXV690 and when making technical or warranty inquiries. Be careful not to connect the battery in reverse polarity, as this will short circuit the battery charging system. Always connect the positive ( ) batte
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09/07/17 20:11:33 32Z6M600_014 WIRE HOLDER Remote Control Linkage For Throttle Cable THROTTLE CONTROL LEVER The throttle and choke control levers are provided with holes for 5mm optional cable attachment. The following illustrations show CIRCLIP installation examples for a solid wire cable and for a flexible, 46 mm braided wire cable. LEFT SIDE CONTROL THROTTLE CONTROL LEVER GOVERNOR WIRE HOLDER SPRING (for throttle cable) THROTTLE CABLE THROTTLE CABLE For Choke Cable CHOKE CONTROL LEVER 5mm CI
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09/07/17 20:11:50 32Z6M600_015 Emission Control System Information Replacement Parts The emission control systems on your Honda engine were Source of Emissions designed, built, and certified to conform with EPA, California The combustion process produces carbon monoxide, oxides of (models certified for sale in California), and Canadian emission nitrogen, and hydrocarbons. Control of hydrocarbons and oxides regulations. We recommend the use of Honda Genuine parts of nitrogen is very important bec
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09/07/17 20:12:21 32Z6M600_016 Air Index Specifications (Models certified for sale in California) GXV630 (QAF-Type) An Air Index Information label is applied to engines certified to an Length Width 443 420 446 mm emission durability time period in accordance with the Height (17.416.517.6in) requirements of the California Air Resources Board. Dry mass [weight] 45.7 kg (100.8 lbs) Engine type 4-stroke, overhead valve, 2 cylinders (90° V-Twin) The bar graph is intended to provide you, our customer,
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09/07/17 20:12:47 32Z6M600_017 Tuneup Specifications GXV630/660/690 Wiring Diagrams ITEM SPECIFICATION MAINTENANCE 2.7 A Charge Coil Type Spark plug gap 0.7 0.8 mm Refer to page 10. IG E BAT LO ST (0.028 0.031 in) OFF Idle speed 1,400 150 rpm See your authorized ON Valve clearance IN: 0.08 0.02 mm Honda dealer START (cold) EX: 0.10 0.02 mm Other specifications No other adjustments needed. Bl Black Br Brown Y Yellow O Orange Bu Blue Lb Light blue Quick Reference Information G Green Lg Light
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09/07/17 20:13:20 32Z6M600_018 CONSUMER INFORMATION United States, Puerto Rico, and U.S. Virgin Islands: American Honda Motor Co., Inc. WARRANTY AND DISTRIBUTOR/DEALER LOCATOR Power Equipment Division INFORMATION Customer Relations Office 4900 Marconi Drive United States, Puerto Rico, and U.S. Virgin Islands: Alpharetta, GA 30005-8847 Visit our website: www.honda-engines.com Or telephone: (770) 497-6400, 8:30 am - 7:00 pm ET Canada: Call (888) 9HONDA9 Canada: or visit our website: www.honda.ca H
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09/07/17 20:35:51 33Z6M600_001 INTRODUCTION Nous vous remercions d’avoir porté votre choix sur un moteur Honda. Nous désirons vous aider à faire le meilleur usage de votre nouveau moteur et à l’utiliser en sécurité. Vous trouverez dans ce manuel des informations sur la manière d’y parvenir; veuillez le lire attentivement avant d’utiliser le moteur. En cas de problème ou pour toute question sur MANUEL DE L’UTILISATEUR le moteur, consultez un concessionnaire Honda agréé. Toutes les informations de
