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50 TON AIR/HYDRAULIC
BOTTLE JACK
Model 97548
SET Up AND OpERATINg INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
Distributed exclusively by Harbor Freight Tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MAN
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NOTICE is used to SAVE THIS MANUAL Notice address practices Keep this manual for the safety warnings not related to and precautions, assembly, operating, personal injury. inspection, maintenance and cleaning CAUTION, without procedures. Write the product’s serial number CAUTION the safety alert in the back of the manual near the assembly symbol, is used to diagram (or month and year of purchase if address practices not related product has no number). Keep this manual to persona
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goggles. Safety equipment such unfamiliar with the tool or these as non-skid safety shoes, hard instructions to operate this tool. hat, or hearing protection used for Tools are dangerous in the hands of appropriate conditions will reduce untrained users. personal injuries. e. Maintain this tool. Check for c. Avoid accidental starting. Ensure the misalignment or binding of moving Air Valve (32) is in the off-position parts, breakage of parts and any other before connecting to an air sup
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4. Bleed the hydraulic system of the 15. Use the Bottle Jack only on vehicles Bottle Jack before its initial use. whose frames have lifting points (on its seam or frame) capable of aligning 5. Always place the Bottle Jack on a dry, with the Bottle Jack. oil/grease free, solid, level floor surface capable of supporting the weight of the 16. Do not use the Bottle Jack with the Jack and all other additional tools and vehicle’s engine running. When accessories. running, the vehicle’s engine
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TO pREVENT SpECIFICATIONS WARNINg SERIOUS INJURY Maximum FROM ACCIDENTAL Lifting 50 Tons (100,000 pounds) OpERATION: Capacity Disconnect the Bottle Jack Required Air Pressure 110-120 PSI from its compressed air supply Air Inlet 1/4" - 18 NPT source, and release any Fitting compressed air from the tool Minimum 12" Height before performing any set up and operating procedures. Maximum Height 19" Ram Travel 7" Tool Set Up Net Weight 89.70 lbs Air Hose Length 46" 1. IMpORTANT: Prior to us
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Plug (15); and wipe the jack’s exterior. 4. Carefully position the ram (9) of (See Assy. Diagram.) the Bottle Jack under the vehicle manufacturer’s recommended lifting f. IMpORTANT: After bleeding the point. (See vehicle manufacturer’s Bottle Jack, make sure to test the manual for location of seam lifting point unit to ensure it operates properly. when lifting only one wheel and frame g. NOTE: To prevent damage to the lifting points when lifting the entire front Bottle Jack, check
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lifting. b. Slowly turn the Handle (41, 41b) (See Assy. Diagrams.) assembly counterclockwise (never more than two full turns) to lower the d. To lift the vehicle, continue to depress vehicle onto the ground. the Lever on the Air Valve assembly (See Assy. Diagram.) (32). Once the vehicle is lifted, make sure to place the Lock Lever in its locked position. (See Assy. To lower the vehicle, using Diagrams.) compressed air: 5. Once the vehicle is raised, slide a a. Make sure the Handle
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its hydraulic system of excessive air. MAINTENANCE AND To do so: SERVICINg a. Insert the Lower Handle (41) onto the Procedures not specifically Release Valve Screw (4). Then turn explained in this manual must the Release Valve Screw 1-1/2 turns be performed only by a qualified counterclockwise releasing pressure. technician. (See Assy. Diagram.) b. Remove the Filler Plug (15), and fill TO pREVENT SERIOUS the Reservoir (14) with hydraulic oil INJURY FROM ACCIDENTAL (not included).
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pLEASE READ THE FOLLOWINg CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLy DIAgRAM IN THIS MANUAL AS A REFERENCE TOOL ONLy. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANy REPRESENTATION OR WARRANTy OF ANy KIND TO THE BUyER THAT HE OR SHE IS UALIFIED q TO MAKE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED TO REPLACE ANy PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLy STATES THAT ALL REPAIRS AND PARTS REPLACE
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ASSEMBLY DIAgRAM - ENTIRE UNIT SKU 97548 For technical questions, please call 1-800-444-3353. Page 10
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pARTS LIST - ENTIRE UNIT part No Description Qty part No Description Qty 1 Base 1 23 Spring 1 2 Ball 1 24 Screw 1 3 Seal 1 25 O-Ring 1 4 Release Valve 1 26 Screw 1 5 O-Ring 1 27 Spring 2 6 Cylinder 1 28 Screw 2 7 O-Ring 2 29 Washer 2 8 Cup Seal 1 30 Air Motor 1 9 Ram 1 31 Air Hose 1 10 packing 1 32 Air Valve 1 11 Handle 2 33 pump Cylinder 1 12 pin 1 34 O-Ring 1 13 R-pin 5 35 Nylon Ring 1 14 Reservoir 1 36 Back Up Ring 1 15 Filler plug 1 37 piston 1 16 Nylon Ring 1 38 Handle Bracket 1 17 Top Nut
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DIAgRAM - AIR MOTOR SKU 97548 For technical questions, please call 1-800-444-3353. Page 12
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pARTS LIST - AIR MOTOR part No Description Qty part No Description Qty A01 Air pump Cylinder 1 A25 O-Ring 1 A02 Nut 1 A26 Air Cylinder Cap 1 A03 Sealing Ring 1 A27 Bolt 4 A04 Nylon Ring 1 A28 Coupler Seat 1 A05 Copper Ring 1 A29 Retaining Ring 1 A06 Air Cylinder Seat 1 A30 O-Ring 2 A07 Nut 1 A31 Coupler 1 A08 Spring 1 A32 Air Hose 1 A09 Air pump piston 1 A33 Lock Lever 1 A10 O-Ring 2 A34 Lever 1 A11 Big piston 1 A35 Nut 1 A12 Air Cylinder 1 A36 O-Ring 1 A13 Screw 2 A37 O-Ring 1 A14 Lock Washer 2
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LIMITED 90 DAY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installatio
