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Doc. No.IZ*-OMK0015 - B
OPERATION MANUAL
Ionizer
PRODUCT NAME:
IZS31 Series
MODEL:
○Read this operation manual carefully to
understand before installation and operation.
○Pay extra attention on the clause concerning the
safety.
○Keep this operation manual available whenever
necessary.
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INDEX 1.Sefety instructions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2 2.Installation・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6 2-1.Installation of Ionizer body・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6 2-2.Installation of sensor・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 8 2-3.Connection of cable・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 9 3.Function description・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10 3-1.Operation mode・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10 3-2.Detection of the dirt on the electrode needl
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1. Safety instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard by labeling "Caution", "Warning", and "Danger". To ensure safety, be sure to observe ISO4414, JIS B8370and other safety precautions. CAUTION Operator error could result in injury or equipment damage. ! WARNING Operator error could result in serious injury or loss of life. ! DANGER In extreme condition
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Selection WARNING ! 1. This product is intended to be used for the general FA devices. If other applications (especially the ones indicated in 4 on page 2) are used, please contact SMC before the use. 2. Use under specified voltage and temperature. Voltage out of specification may cause malfunction, breakage, electric shock and fire. 3. Use clean compressed air for fluid. Do not use inflammable or explosive gas for fluid. It may cause fire or explosion. When other fluid except
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5. Do not touch electrode needle with finger or metal tool directly. It may cause injury. If electrode needle or cartridge is it may stick to the fingers, damaged by tools, it will not only interfere the specification function and performance but also may cause operation failure or accident. Caution for High Voltage Do not touch the electrode needle. High voltage is supplied. If foreign substances are inserted or persons come in contact with it, they might get injured
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9. Be sure there is no incorrect wiring before operation. Incorrect wiring may cause product breakage or malfunction. 10. Flush pneumatic piping before its installation. Make sure that all dust, water droplet, oil etc. are eliminated before piping. Environment ! WARNING 1. Use within operating fluid and ambient temperature range. Operating fluid and ambient temperature range for Ionizer, feed back sensor and auto balance sensor o are 0 to 50 C. Though ambient temperature is wit
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accident. 3. Do not open the case to disassemble and reconstruct the product. It may cause electric shock, operation failure and disaster such as fire. In addition, note the product, which is disassembled or reconstructed, may not satisfy the functions and performance in the specifications and is out of guarantee. 4. Do not operate the product with the wet hands. It may cause electric shock or accident. ! WARNING 1. Do not drop, hit to the object and give excessive impact (10G or
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3. Mount intermediate brackets on the ionizer body at regular interval. Intermediate bracket 4. Tap M5 thread on the brackets mounting positions at the installation side, and fix the ionizer body and brackets with M5 threads. M5 threads 5. Adjust angle of the ionizer body to ensure proper static charge elimination, and fix it with detent threads (M5) of brackets. M5 threads 7
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6. Be sure to ground the DC1 (-) lead wire [blue] of the power supply cable (Resistance between the lead wire and the earth ground should be 100Ω or less.) If the lead wire is not grounded, the ion balance will be unstable, and an electric shock may occur. At the same time, the ionizer and power supply might be damaged. DC Power supply Ground the DC1 (-) lead wire [blue] Brown of the power supply cable Blue 2-2. Installation of sensor Ground 1. In
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Auto balance sensor Horizontally place the auto balance sensor under the ionizer and face its metal plate upward. Because the ion balance will be changed depending on the installation height, install the sensor on the same level with a workpiece as much as possible. The auto balance sensor can be removed once the ion balance adjustment is completed. Keep the height between the auto balance sensor and ionizer within the installation height stated in 2-1. Mount the head sensor with 2
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2. Connect the lead wires in accordance with the lead wire list. (See Chapter 4) Arrange lead wires in accordance with the wiring table. The unused wires should be cut short or covered with vinyl tape without pealing the coat to prevent them from coming contact with other wires. 3. When the feed back sensor or auto balance sensor is used, remove the dust cover from the modular jack with [signal] indication, and insert Sensor cable the modular plug of the sensor cable (IZS31-CS).
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3. DC mode Plasma ions or minus ions are continuously discharged. The parts other than the charged object need to be grounded to prevent them from being charged. The plasma and minus ions cannot be discharged simultaneously. 3-2. Detection of the dirt on the electrode needle When the maintenance start-up signal is input, the ionizer detects if the static charge elimination capability is degraded due to the dirt on the electrode needle. If the electrode needle needs to be cleaned b
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４．Selection and setting of equipment 4-１．Sensing DC mode 1. Selection of bar length ・Select the length applicable to work size base on static charge elimination area and static charge elimination characteristics. 2. Installation of body ・Keep the distance between the ionizer and charged objects within 200 to 2000mm. Although the ionizer can be mounted outside of this range, it may not operate properly depending on the operating conditions. Therefore, be sure to check if the ionize
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6. Wiring of the power supply cable ・Connect dedicated power supply cables. DC Power supply Connection with the power supply for ionizer operation Symbol Cable Cable name Connection Description Brown color Blue DC1（+） Brown Power supply DC24V ○ Power supply cable for ionizer operation Blue Power supply GND[FG] DC1（-） ○ Ground OUT4 Dark Sensor monitor output Charged potential of the Green △ work is output with analog signal (1 to 5V) ※ Be sure to ground DC1(-)［Blue］. (Resista
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8. LED display POWER LED ・・・ The power supply input and the connection of the sensors are displayed. LED name Functions POWER MAIN Lights up when the power supply is applied. (Green) (Flashes when wrong power supply is applied.） SNSR Lights up when the feed back sensor is connected.(Green) ION LED ・・・ The charged condition of the work is displayed. LED name Functions ION ＋ The charged potential of the work is positive.（Orange） OK The charged potential of the
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9. Alarm Type of alarm Description How to reset Abnormal high voltage Notifies when overcurrent such as high voltage Turn off the power supply to solve the problem. leakage occurs. The ion-discharge-output is Once it’s solved, apply the power supply again. stopped, HV ALRM sets off and output the Or turn on and off the discharge-stop signal. signal for failure. Sensor failure Notifies that the feed back sensor doesn’t work Turn off the power supply to solve the problem. properly. SNSR AL
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4-2. Pulse DC mode 1. Selection of the bar length ・Select an appropriate length that is suitable for the work size, static charge elimination characteristics and static charge elimination range. 2. Installation of the ionizer ・Keep the distance between the ionizer and charged object within 50 to 2000mm. When the auto balance sensor is used, the distance should be ranged from 100 to 2000mm. When the ionizer is used outside of the operating conditions, it might not operate properly. In
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5. Setting of the frequency selecting switch ・Select the ion-production frequency. Ion-production Switch setting frequency 1Hz 0 3Hz 1 5Hz 2 3 10Hｚ 15Hz 4 20Hz 5 30Hz 6 60Hz 7 6. Wiring of the power supply cables ・Connect a dedicated power supply cable. Connection power supply for ionizer drive No Lead wire color Direction Description Function DC Power supply of signal Brown Power supply DC1（+） ○ power supply cable for Brown DC24V ionizer drive Blue Power suppl
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8. LED display POWER LED ・・・ The power supply input and the connection of the sensors are displayed. LED name Functions POWER MAIN Lights up when the power supply is applied. (Green) (Flashes when wrong power supply is applied. ） SNSR Lights up when the auto balance sensor is connected.(Green) ION LED ・・・ The discharged ion polarity and ion balance are displayed. LED name Function ION Lights on when plus ions are generated.(Orange) ＋ OK ［With auto balance s
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9. Alarm Type of alarm Description How to reset Abnormal high voltage Notifies when overcurrent such as high voltage Turn off the power supply to solve the problem. leakage occurs.The ion-discharge-output is Once it’s solved, apply the power supply again. stopped, HV ALRM sets off and output the signal Or turn on and off the discharge-stop signal. for failure. Sensor failure Notifies that the auto balance sensor doesn’t Turn off the power supply to solve the problem. work properly. SNSR
