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Operating Instructions and Parts Manual
Dust Collector
DC-1200 Series Dust Collectors
DC-1200BK DC-1200CK
WALTER MEIER (Manufacturing), Inc.
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-710700
Ph.: 800-274-6848 Revision A1 03/2010
www.waltermeier.com Copyright © 2010 Walter Meier (Manufacturing), Inc.
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Warranty and Service Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine ® tools. For the name of an Authorized Service Center in your area call maintenance and major repair on your
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Table of Contents Warranty and Service .................................................................................................................................2 Table of Contents ......................................................................................................................................3 Warn i n gs ...................................................................................................................................................4 Introductio
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Warnings 1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace the warning labels if they become obscured or removed. 4. This dust collector is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a dust c
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20. Make your workshop child proof with padlocks, master switches or by removing starter keys. 21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 22. Do not use the dust collector for anything except wood dust. Materials such as liquids, metal shavings, metal dust, screws, glass, plastic or rock can cause sparks and/or damage when coming into contact with any part of the dust collector.
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Introduction This manual is provided by JET covering the safe operation and maintenance procedures for model DC-1200 Series Dust Collectors. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance to instructions set forth in this manual. If there are any questions or comments, please contac
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Unpacking Shipping Content The table below lists the shipping cartons that are Base Units included with the various models of the DC-1200 (SN 710700 and 710720) Dust Collector. 1 – Housing (A) 1. Locate your particular model and verify that you 2 – Hose Clamps (B) have received the all the correct cartons. 1 – Hose (C) 2. Check contents of each carton against the ship- 1 – Impeller (Motor/Fan Assembly) (D) ping content listings on this and the following 1 – Inlet Port (E) page.
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Canister Filter Kit Bag Filter Kit (SN 708639B) (SN 708636F) 1 – Handle (O) 1 – Upper Bag Hanger (Y) 1 – Canister Filter (P) 1 – Hanger Bracket (Z) 1 – Snap Ring (Q) 1 – Collector Bag (X) 5 – Collector Bags (R) 1 – Filter Bag (W) 1 – Canister Filter Hardware Bag (SN DC1100-CHP) 1 – Retainer Strap (AA) Contains: (2) M10 Hex Nuts (S) (2) M10 Flat Washers (T) (1) M10 Lock Washer (U) (4) Knobs (V) Filter Bag Kit Contents Canister Filter Kit Contents C
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Base Unit Assembly Base 1. Install four casters to the under side of the base as pictured in Fig. 2. Referring to Figure 1: 2. Thread the hex nut (B) onto the caster shaft. Then slide the lock washer (A) over the caster shaft. Thread the caster shaft into the threaded hole on the underside of the base, turn until snug. Tighten the nut (B) against the base with a 14mm wrench. This will give the caster proper clearance. Figure 1 Motor and Fan Assembly Referring to Figure 2
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Connector Housing 5. Attach three support legs (A, Fig. 4) to the base using six M8 x 16 hex cap bolts and six M8 flat washers (B, Fig. 4). Hand-tighten only at this time. Figure 4 6. Install the housing (A, Fig. 5) to two support legs (B, Fig. 5) using four M8 x 16 hex cap bolts, eight M8 flat washers, and four M8 hex nuts (C, Fig. 5). Be sure hose opening faces fan housing. Note: For models DC-1200BK or DC-1200-3BK only – Before attaching third support brac
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Filter Bag Kit Assembly If you purchased Model DC-1200BK or DC-1200-3BK Dust Collector, this section describes the assembly and installation of the contents of the Filter Bag Kit (SN 708636F). Filter Bag Installation Referring to Figure 7: 1. Place the hanger (A) on the hanger bracket (B). 2. Slide the filter bag loop (C) over the hanger hook. 3. Feed the retainer strap (D) through the loops on the filter bag (E) and fasten to the collector housing (F). Figure 7
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Canister Kit Assembly If you purchased Model DC-1200CK or DC-1200-3CK Dust Collector, this section describes the assembly and installation of the contents of the Canister Kit (SN 708636F). Canister Filter 1. Mount the handle onto the canister filter with two M10 hex nuts, two M10 flat washers, and a M10 lock washer (Figure 9). 2. Mount the canister filter on top of the collector housing (A, Fig. 5) and tighten the knobs on the canister filter (Figure 9). Figure 9 Colle
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Electrical Connections Dust Collector RF Remote All electrical connections must Power Control (optional) be done by a qualified electri- The DC-RC230 Remote Power Control (Figure 13) cian. All adjustments or repairs must be done should be used for activating Dust Collection units with the dust collector disconnected from the powered by 230V only up to 3HP, 1 Phase. The DC- power source, unplugged. Failure to comply may RC230 Remote Power Control unit is rated at 230V, result in serious
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To mount the DC-RC230 Remote Power Control Changing Operating Frequency (refer to Figure 15): If several devices are controlled by the same type Note: Mounting hardware is not included and must remote control unit, each remote control unit can be be supplied by the machine’s owner or user. set to operate at its' own unique operating frequency as follows: 1. Place RC Power Control Unit (A) on the open clearing of the base (B) of the dust collector near Referring to Figure 14: the moto
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Cleaning the Canister Filter – DC-1200CK Maintenance and DC-1200-3CK Never perform maintenance on Never perform maintenance on this machine before turning switch off and this machine before turning switch off and removing plug from power source. Failure to removing plug from power source. Failure to comply may cause serious injury! comply may cause serious injury! Clean both the filter and collector bags frequently to Cleaning the Filter Bag - DC-1200BK and keep the collector's perform
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Parts List for the DC-1200M/DC-1200M-3 Index No. Part No. Description Size Qty 1 .............. 411035W................ Impeller Housing .............................................. ..............................................1 2 .............. 411026W................ Motor Bracket .................................................. ..............................................1 3 .............. 998621 ................... Strain Relief...............................................
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Parts Breakdown 17
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Canister Filter Assembly Index No. Part No. Description Size Qty 1 .............. 331050 ................... Handle ............................................................ ..............................................1 2 .............. TS-1540071............ Hex Nut ........................................................... M10 .......................................2 3 .............. TS-1550071............ Flat Washer ..................................................... M10 .......
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Filter Bag Assembly Index No. Part No. Description Size Qty 1 .............. 708698 ................... Filter Bag ........................................................ 30 Micron Bag ........................1 ................ 708702 ................... Filter Bag (optional).......................................... 5 Micon Bag ...........................1 2 .............. AB410012 .............. Retainer Strap ................................................. ...........................
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Wiring Diagram For 3 Phase 230V/460V Dust Collector (DC-1200M-3) Wiring Diagram For Single Phase 230V Only Dust Collector (DC-1200M) 20