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TEMPSTAR SERIES UPRIGHT DOOR DISHMACHINES
INSTALLATION/OPERATION
& TECHNICAL MANUAL
ELECTRICALLY HEATED MODELS:
TEMPSTAR
TEMPSTAR LT
TEMPSTAR NB
STEAM HEATED MODELS:
TEMPSTAR S
Jackson MSC, LLC.
P.O. BOX 1060
HWY. 25E
BARBOURVILLE, KY. 40906
PHONE (606) 523-9795
July 24, 2009
FAX (606) 523-9196
P/N 7610-003-61-42 D
www.jacksonmsc.com
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MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY. Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faul
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STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE ii
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REVISION MADE APPLICABLE REVISION DETAILS DATE BY ECN A 11/11/08 ARL 8045 Released to production. B 04/22/2009 ARL 8094 Added new NSF rating. C 06/22/2009 JC 8114 Removed NSF Rating from steam heated unit. D 07/24/2009 ARL 8104 Added information regarding electrical field conversion. iii
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NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL TEMPSTAR = Electrically heated, high temp, hot water sanitizing, with booster heater, door-type dish- machine TEMPSTAR LT = Electrically heated, low temp, chemical sanitizing, no rinse booster, door-type dish- machine TEMPSTAR NB = Electrically heated, high temp, hot water sanitizing, no rinse booster, door-type dish- machine TEMPSTAR S = Steam heated, high temp, hot water sanitizing, door-type dishmachine Jackson MSC LLC. provides technical sup
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TABLE OF CONTENTS Section Description Page I. Specifications Operating Capacities 2 Electrical Requirements 3 Dimensions Tempstar/Tempstar LT/Tempstar NB (Top Mounted Control Box) 4 Table Dimensions 5 II. Installation/Operation Instructions Installation Instructions 7 Electrical Installation Instructions 8 Operation Instructions 9 Detergent Control 10 False Panel Installation 11 III. Preventative Maintenance 12 IV. Troubleshooting Section 14 V. Drawing/Parts Section Top Mounted Control Box Assem
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TABLE OF CONTENTS VI.A Electrical Diagrams - Top Mounted Control Boxes Tempstar (UT w/Cycle Switches) 208 - 230V, 50/60 Hz, single/three phase 47 Tempstar (UT w/Cycle Switches) 460V, 60 Hz, three phase 48 Tempstar LT & NB (UT w/Cycle Switches) 208 - 230V, 50/60 Hz, single/three phase 49 Tempstar LT & NB (UT w/Cycle Switches) 460V, 60 Hz, three phase 50 Tempstar S (Universal Timer) 208 - 230V, 60 Hz, single/three phase 51 VI.C Electrical Diagram Options Safety Door Interlock (SDI) 53 Drain Quench
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SECTION 1: SPECIFICATION INFORMATION 1
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SECTION 1: SPECIFICATION INFORMATION OPERATING CAPACITIES WATER REQUIREMENTS PERFORMANCE/CAPABILITIES TEMPSTAR: OPERATING CAPACITY: (HIGH TEMPERATURE) WASH TEMPERATURE (MINIMUM)(°F) 150 RACKS PER HOUR 58 WASH TEMPERATURE (MINIMUM)(°C) 66 DISHES PER HOUR 1450 RINSE TEMPERATURE (MINIMUM)(°F) 180 GLASSES PER HOUR 1450 RINSE TEMPERATURE (MINIMUM)(°C) 83 INLET WATER TEMPERATURE: (LOW TEMPERATURE) 12KW RINSE HEATER (°F) 140 RACKS PER HOUR 50 12KW RINSE HEATER (°C) 60 DISHES PER HOUR 1250 14KW RINSE HE
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SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed-trip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your electrical service contractor that your circuit protection is ade- quate and meets all applicable national and local codes. These numbers are provided in t
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SECTION 1: SPECIFICATION INFORMATION DIMENSIONS TEMPSTAR/NB/LT/S (TOP MOUNTED CONTROL BOX) A- WATER INLET (1/2” NPT) LEGEND D- STANDARD CLEARANCE BETWEEN B- ELECTRICAL CONNECTION POINT MACHINE AND WALL (WITH DISHTABLE) IS 4” (10.2 cm). C- DRAIN (1 1/2” NPT) D D 4 7/8” (12.4 cm) B 25 1/4” (64.1 cm) 32” (81.3 cm) B A 76” (193 cm) 17 1/2” W/ DOOR OPEN (44.5 cm) MACHINE 60 5/8” OPENING (154 cm) 61 3/4” (156.8 cm) 64 3/8” WATER (163.5 cm) INLET TO FLOOR 34” (86.4 cm) 14” TABLE (35.6 cm) HEIGHT DRAIN
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SECTION 1: SPECIFICATION INFORMATION TABLE DIMENSIONS 4” (10.2 cm) MINIMUM TABLE DIMENSIONS CORNER INSTALLATION 20 1/2” (52.1 cm) 2 1/2” (6.4 cm) OPENING 4” (10.2 cm) 25 1/4” MINIMUM (64.1 cm) 3/4” (1.9 cm) 1 1/2” (3.81 cm) ROLL TABLE DIMENSIONS 20 1/2” (52.1 cm) CONNECTION TO DISHMACHINE 4” (10.2 cm) MINIMUM TABLE DIMENSIONS 25 1/4” (64.1 cm) STRAIGHT THROUGH INSTALLATION Tempstar LT/NB/S Technical Manual 7610-003-61-42 B Issued: 10-08-2008 Revised: N/A 5 25 1/4” (64.1 cm) 20 1/
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 6
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or oth
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation. ELECTRICAL POWER CONNECTION: Electrical and grounding connections must Power Block Ground Lug comply with the applicable portions of the National Electrical Code ANSI/NF
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The pan strainer and pump suction strainer are in place and are clean. 2. The overflow tube and o-ring are installed. 3. That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and rinse arms should rotate freely. POWER UP: To energize the unit, turn on the power at the service breaker. The vol
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe- cialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about. First, you must un
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS FALSE PANEL INSTALLATION Rack rail removed & reposi- tioned for a corner operation. False Panel False panel positioned in unit. 1. Remove the rack assembly from the unit. 2. False panel will mount inside the dishmachine. 3. Position panel in unit on side to be closed. 4. Hold panel against side of dishmachine and push up. Insert this 5. Panel will clip in at the top, inside unit. side first. 6. Holes in false panel will line up with rack assembly ho
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SECTION 3: PREVENTATIVE MAINTENANCE 12