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FILE NO. A06-005
Revised: Jun, 2008
SERVICE MANUAL
AIR-CONDITIONER
SPLIT TYPE
INDOOR UNIT
RAV-SM402MUT-E
RAV-SM452MUT-E
RAV-SM562MUT-E
This Service Manual describes contents of the new indoor unit.
For the outdoor unit, refer to the Service Manual with FILE NO. A05-001 and A07-003.
R410A
PRINTED IN JAPAN, Jun, 2008 ToMo
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Adoption of New Refrigerant This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer. WARNING Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be sure to have a service person do it. Do not attempt it yourself. The cleaning diagram for the air filter is there for the service person, and not for the customer. CONTENTS 1. SPECIFI
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7. CONTROL BLOCK DIAGRAM................................................................. 38 7-1. Indoor Control Circuit....................................................................................... 38 7-2. Control Specifications ...................................................................................... 39 7-3. Indoor Print Circuit Board ................................................................................ 46 8. CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS....
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1. SPECIFICATIONS 1-1. Indoor Unit 1-1-1. 4-Way Air Discharge Cassette Type Indoor unit RAV- SM402MUT-E SM452MUT-E SM562MUT-E Model Outdoor unit RAV- SP404AT(Z, ZG)-E SP454AT(Z, ZG)-E SP562AT(Z, ZG)-E Cooling capacity (kW) 3.6 4.0 5.0 Heating capacity (kW) 4.0 4.5 5.6 Power supply 1 phase 230V (220 – 240V) 50Hz Running current (A) 5.05 – 4.63 5.82 – 5.33 6.6 – 7.15 Power consumption (kW) 1.00 1.19 1.53 Power factor (%) 90 93 97 Cooling EER 3.60 3.36 3.27 Energy efficiency class ∗
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Indoor unit RAV- SM562MUT-E SM562MUT-E Model Outdoor unit RAV- SM562AT-E SM563AT-E Cooling capacity (kW) 5.0 5.0 Heating capacity (kW) 5.6 5.6 Power supply 1 phase 230V (220 – 240V) 50Hz Running current (A) 7.02 – 7.75 7.02 – 7.75 Power consumption (kW) 1.61 1.61 Power factor (%) 95 95 Cooling EER 3.11 3.11 Energy efficiency class ∗ BB Energy rating ∗∗ 4.0 4.0 Electrical Running current (A) 7.04 – 7.72 7.04 – 7.72 characteristics Power consumption (kW) 1.61 1.61 Power factor (%) 95
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Indoor unit 1 RAV- SM562MUT-E SM562MUT-E Model Indoor unit 2 RAV- SM562MUT-E SM562MUT-E Outdoor unit RAV- SP1102AT(Z, ZG)-E SP1104AT(Z, ZG)-E Cooling capacity (kW) 10.0 10.0 Heating capacity (kW) 11.2 11.2 Indoor unit Power supply 1 phase 230V (220 – 240V) 50Hz Running current (A) 10.31 – 11.24 12.51 – 11.47 Power consumption (kW) 2.4 2.67 Power factor (%) 97 97 Cooling EER 4.17 3.75 Energy efficiency class ∗ AA Energy rating ∗∗ —— Electrical characteristics Running current (A) 10.9
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Indoor unit 1 RAV- SM562MUT-E SM562MUT-E Model Indoor unit 2 RAV- SM562MUT-E SM562MUT-E Outdoor unit RAV- SM1102AT-E SM1103AT-E Cooling capacity (kW) 10.0 10.0 Heating capacity (kW) 11.2 11.2 Indoor unit Power supply 1 phase 230V (220 – 240V) 50Hz Running current (A) 14.96 – 16.32 14.96 – 16.32 Power consumption (kW) 3.52 3.52 Power factor (%) 98 98 Cooling EER 2.84 2.84 Energy efficiency class ∗ CC Energy rating ∗∗ —— Electrical characteristics Running current (A) 13.35 – 14.56 13.
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Indoor unit 1 RAV-SM562MUT-E Indoor unit 2 RAV-SM562MUT-E Model Indoor unit 3 RAV-SM562MUT-E Outdoor unit RAV-SM1603AT-E Cooling capacity (kW) 14.0 Heating capacity (kW) 16.0 Indoor unit Power supply 1 phase 230V (220 – 240V) 50Hz Running current (A) 23.88 – 21.89 Power consumption (kW) 4.99 Cooling Power factor (%) 95 EER 2.81 Energy efficiency class ∗ C Electrical characteristics Running current (A) 22.44 – 20.57 Power consumption (kW) 4.69 Heating Power factor (%) 95 COP 3.41 E
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1-2. Outdoor Unit Model name Outdoor unit RAV-SP 562AT(Z)(ZG)-E 802AT(Z)(ZG)-E 1104AT(Z)(ZG)-E 1404AT(Z)(ZG)-E 1 phase 230V (220 – 240V) 50Hz Power supply (Power exclusive to outdoor is required.) Type Hermetic compressor Compressor Motor (kW) 2 2 3.75 3.75 Pole 44 4 4 Refrigerant charged (kg) 1.5 2.1 3.1 3.1 Refrigerant control Pulse motor valve Standard length (m) 7.5 7.5 7.5 7.5 Max. total length (m) 50 50 75 75 Inter Additional refrigerant charge 20g/m 40g/m 40g/m 40
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Model name Outdoor unit RAV-SP404AT(Z)(ZG)-E RAV-SP454AT(Z)(ZG)-E 1 phase 230V (220 – 240V) 50Hz Power supply (Power exclusive to outdoor is required.) Type Hermetic compressor Compressor Motor (kW) 1.1 1.1 Pole 44 Refrigerant charged (kg) 1.0 1.0 Refrigerant control Pulse motor valve Standard length (m) 7.5 7.5 Max. total length (m) 30 30 Inter Additional refrigerant charge 20g/m (21m to 30m) connecting pipe under long piping connector Outdoor lower (m) 30 30 Height difference Outdoor higher (m
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1-3. Operation Characteristic Curve RAV-SM562MUT-E / RAV-SM562AT-E 10 10 8 8 6 6 4 4 Conditions Conditions Indoor : DB27˚C/WB19˚C Indoor : DB20˚C 2 Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C 2 Air flow : High Air flow : High Pipe length : 7.5m Pipe length : 7.5m 230V 230V 0 0 0 20 40 60 70 80 100 0 2040608090100 Compressor speed (rps) Compressor speed (rps) RAV-SM562MUT-E / RAV-SP562AT-E 12 10 10 8 8 6 6 4 Con
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RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E 14 16 14 12 S SP45 SP45 P45 12 S SP45 SP45 P45 10 10 8 8 SP40 S SP40 P40 6 6 SP40 S SP40 P40 4 4 Conditions Conditions Indoor : DB27˚C/WB19˚C Indoor : DB20˚C Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C 2 2 Air flow : High Air flow : High Pipe length : 7.5m Pipe length : 7.5m 230V 230V 0 0 0 20 40 50 60708090 100 0 2040608090100 120 Compressor speed (rps) Comp
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1-4. Capacity Variation Ratio According to Temperature RAV-SP404AT-E, RAV-SP404ATZ-E, RAV-SP404ATZG-E RAV-SP454AT-E, RAV-SP454ATZ-E, RAV-SP454ATZG-E 105 120 110 100 100 95 90 90 80 85 70 80 60 75 50 70 40 65 30 60 20 Conditions Conditions Indoor : DB27˚C/WB19˚C Indoor : DB20˚C 55 Indoor air flow : High Indoor air flow : High 10 Pipe length : 7.5m Pipe length : 7.5m 50 0 32 33 34 35 36 37 38 39 40 41 42 43 -20 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 Outdoor temp. (˚C
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2. CONSTRUCTION VIEWS (EXTERNAL VIEWS) 2-1. Indoor Unit 200 595 to 660 Ceiling open dimension 1000 or more Check port ( 450) Check port ( 450) Check port ( 450) Obustacle Drain-up standing-up size Indoor unit 1000 or more Bottom face of ceiling Note) As ABS is used for the drain discharge port of the main unit, the vinyl chlor paste cannot be used. Space required for Use the flexible hose (Band fix) included in the package. installation and servicing Wired remote controller (RBC-A
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RBC-TWP30E2, RBC-TWP50E2 (Simultaneous Twin) Inner diameter Ø C Inner Inner diameter Ø D diameter Ø D A Model (RBC-) ABC D Liquid side 36 14 Ø9.5 Ø6.4 TWP30E2 Gas side 43 23 Ø15.9 Ø12.7 Liquid side 34 14 Ø9.5 Ø9.5 TWP50E2 Gas side 44 21 Ø15.9 Ø15.9 – 15 – B
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RBC-TRP100E (Simultaneous Triple) Header assembly 300 Inner diameter 100 80 80 Ø15.9 Branch pipe assembly 100 35 80 80 Inner diameter Ø9.52 Insulator Gas side socket Liquid side socket Ø15.9 Ø12.7 Ø9.5 Ø6.4 Ø15.9 Ø25.4 Ø9.5 Ø12.7 (External (External (External (External diameter) diameter) diameter) diameter) 3 pcs. 1 pc. 3 pcs. 1 pc. – 16 – Inner diameter Ø12.7 Inner diameter Ø25.4 28 10 46 12 24 6 26 9 100 100
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3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM 3-1. Indoor Unit • Single type Distributor Indoor unit (Combination of one indoor unit and (Strainer TCJ sensor incorporated) one outdoor unit) Air heat exchanger TC sensor Refrigerant pipe Refrigerant pipe at liquid side at gas side Outer diameter Ø6.4 Outer diameter Ø12.7 Heating time To outdoor unit Cooling time To outdoor unit Twin type (Combination of two indoor units and one outdoor unit) RAV-SM562MUT-E RAV-SM562MUT-E Indoor A unit Indoor B
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3-2. Outdoor Unit RAV-SM562MUT-E / RAV-SP562AT-E Pd Packed valve Packed valve Ps Outer dia. Ø12.7 Outer dia. Ø6.4 Modulating Strainer TS sensor (PMV) (SKV-18D26) TO sensor TD sensor Strainer 4-way valve TE Capillary Muffler sensor (STF-0213Z) Accumulator Ø3×Ø2× (1500cc) Ø25 × L210 L530 Heat exchangerØ8 Ø25 × L160 1 row 30 stages FP1.3 flat fin Rotary compressor (DA220A2F-20L) Outdoor unit R410A 1.5 kg Cooling Heating Pipe surface temperature (°C) Indoor/Outdoor Pressure Compressor temp. cond
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RAV-SM562MUT-E / RAV-SM562AT-E Packed valve Packed valve Outer dia. Ø12.7 Outer dia. Ø6.4 PMV TS sensor (Pulse Motor Valve) (CAM-B30YGTF-1) TO sensor 2-step muffler Ø19 .05 × 200L TD sensor Strainer TE 4-way valve sensor (STF-0108Z) Muffler Heat exchanger Ø8 ripple, Ø19 × L160 2 rows, 14 steps FP1.3 flat fin Distributor Rotary compressor (DA150A1F-20F) Outdoor unit R410A 1.0 kg Cooling Heating Pressure Pipe surface temperature (°C) Indoor/Outdoor Compressor temp. conditions Indoor heat Outdoo
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RAV-SM402MUT-E / RAV-SP404AT-E RAV-SM454MUT-E / RAV-SP454AT-E Packed valve Packed valve Outer dia. Ø12.7 Outer dia. Ø6.4 PMV TS sensor (Pulse Motor Valve) (CAM-B30YGTF-2) TO sensor 2-step muffler Ø19.05 × 200L TD sensor Strainer 4-way valve TE (STF-0108Z) sensor Muffler Heat exchanger Ø8 ripple, Ø19 × L160 2 rows, 14 steps FP1.3 flat fin Distributor Rotary compressor (DA150A1F-20F) R410A 1.0 kg Cooling Heating RAV-SP404AT-E Pressure Pipe surface temperature (°C) Indoor/Outdoor Compressor temp
