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CDBC, CDBCF
CDBCP, CDBCFP
S/N CDBC020213 & up
SINGLE CD, SINGLE CDF
DISCONTINUED VERSION
The information in this manual
is no longer current.
OPERATING & SERVICE MANUAL
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
35582.0000C 02/04 ©2003 Bunn-O-Matic Corporation www.bunnomatic.com
CAUTION
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INTRODUCTION This equipment will automatically brew a half-gallon batch of coffee into an awaiting decanter at the press of a button. A hot water faucet is included for allied beverage use. Most functions of the brewer are digitally controlled. It is only for indoor use on a sturdy counter or shelf. CONTENTS Introduction & Warranty .................................................................................................................. 2 User Notices ..................................
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USER NOTICES Carefully read and follow all notices in this manual and on the equipment. All labels on the equipment should be kept in good condition. Replace any unreadable or damaged labels. # 00986.0000 ! WARNING DO NOT OVERLOAD CIRCUIT. ALWAYS ELECTRICALLY GROUND THE CHASSIS OR ADAPTOR PLUG. DO NOT DEFORM PLUG OR CORD. FOLLOW NATIONAL AND LOCAL ELECTRICAL CODES. KEEP COMBUSTIBLES AWAY. FAILURE TO COMPLY RISKS EQUIPMENT DAMAGE, FIRE OR SHOCK HAZARD. READ THE ENTIRE OPERATING MANUAL BEFORE US
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ELECTRICAL REQUIREMENTS CAUTION - The brewer must be disconnected from the power source until specified in Initial Set-Up. Model 15 has an attached cordset and requires 2-wire grounded service rated 120 volts ac, 15 amp, single phase, 60 Hz. L2 RED WHITE 120V.A.C. NEUTRAL WHITE 120V.A.C. 208 or 240V.A.C. L1 BLACK NEUTRAL 120V.A.C. L1 BLACK Model 20 requires 2-wire, grounded service rated Model 35 requires 3-wire, grounded service rated 120 volts ac, 20 amp, single phase, 60 Hz. Proceed as 120/2
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OPERATING CONTROLS ON/OFF SWITCH Pressing the "ON/OFF" switch (indicator glowing) supplies power to the brew station warmer, enables the brew circuit, and energizes the tank refill circuit. Pressing the switch again (indicator not glowing) stops tank refilling and brewing and deenergizes the brew station warmer. Stopping a brew cycle after it has been started will not stop the flow of water into the decanter until the funnel is empty. NOTE – Hot water will be available at the faucet in a limited
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INITIAL SET-UP 1. Insert an empty funnel into the funnel rails. 2. Place an empty decanter under the funnel. 3. Connect the brewer to the power source. 4. Model CDBC – Press the "ON/OFF" switch (indicator glowing). Model SINGLE CD - Press the "1 gal" switch (indicator glowing) and the "ON/OFF" switch (indicator glowing). 5. Water will flow into the tank and stop when the tank is filled to its capacity. 6. Wait approximately twenty minutes for the water in the tank to heat to the proper temperat
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POUR-OVER FEATURE Models CDBCP & CDBCFP If the brewer is equipped with a pour-over feature, follow the instructions below. 1. Remove the thumbscrew and pour-in lid from the top cover of the brewer and set aside. ® 2. Insert a BUNN filter into the funnel. 3. Pour fresh coffee grounds into the filter and level the bed of grounds by gently shaking. 4. Slide the funnel into the funnel rails. 5. Place an empty decanter beneath the funnel. 6. Measure 64 ounces of cold water in a container and slowly p
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CDBC, SINGLE CD ADJUSTMENTS & OPTIONAL SETTINGS HIDDEN SWITCH P1866 Setting Brew Temperature The brewer is factory set to brew at 200°F (93˚C). To change this setting, press and hold the "HIDDEN" switch beneath the "®". The word "TEMP" above the "ON/OFF" switch will glow to correspond with the temporary function change of this switch. Repeatedly press and release the "ON/OFF" switch until one of the bank of temperature indicators shows the approximate desired temperature. When two indicators are
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ADJUSTMENTS & OPTIONAL SETTINGS (cont.) BREW VOLUME SET-UP: Use the following steps when the setting is unknown or a different circuit board is being installed. 1. Place an empty funnel in the funnel rails and an empty decanter/server or graduated vessel beneath the funnel. 2. Place the "ON/OFF" switch in the "ON", upper position. 3. Press and hold the brew start button until you hear the brew solenoid click on-and-off three times (approximately 10 seconds). Release the button. 4. Allow the cycl
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PULSE BREW SETUP PROCEDURE (CDBC & SINGLE CD) The pulse brew parameters (initial fill time, off times, and remaining on times) are entered using the following set- by-example process. 1. First set the brew volume using the standard procedure in Brew Volume Setup. 2. Position an empty container under the sprayhead. Allow the tank to finish refilling. Make sure that the READY lamp is on, or that the BREW LOCKOUT function is turned off. 3. Press and hold the OFF/ON button. The brew valve will turn
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TROUBLESHOOTING A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department. • Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel. • All electronic components have 120 volt ac and low voltage dc potential on their terminals. Shorting of terminals or the appl
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TROUBLESHOOTING (cont.) REFILL CIRCUIT PROBLEM PROBABLE CAUSE REMEDY Will not fill or refill 1. Power off to brewer Press warmer switches on control panel to determine if power is ON. 2. Water shut off Make sure water is ON. 3. Display flashing Brewer has shut down due to malfunction (See Diagnostic Chart in manual, Page 21, or under top lid of brewer). 4. ON/OFF Switch Make sure ON/OFF Switch is "ON" and indicator is lit. 5. Lime build up on Probe Remove the Probe and check for lime deposit on
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TROUBLESHOOTING (cont.) REFILL CIRCUIT (cont.) PROBABLE CAUSE PROBLEM REMEDY Fill or refill does not shut "OFF" 1. Lime build up on probe Remove Probe and check for lime (ON/OFF Switch "ON") deposits on tip. Clean and reinstall. 2. Water Level Probe Sensing Sys- Disconnect the brewer from the tem power source. Disconnect the J3 connector from the control board. Check for continuity from the nut on top of the level probe to pin 1 of the plug, continuity should be present. Pull the temperature pro
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TROUBLESHOOTING (cont.) HEATING CIRCUIT PROBLEM PROBABLE CAUSE REMEDY Water does not heat to proper 1. Display flashing Brewer has shut down due to mal- temperature function (See Diagnostic Chart in manual, Page 21, or under top lid). IMPORTANT: Make sure no tem- perature tests are taken before the Remove probe and grommet. Look 2. Water not touching tempera- ready light is "ON". Tank tempera- into hole on tank lid. Water must ture probe ture must be stabilized before read- be within one inch fr
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TROUBLESHOOTING (cont.) HEATING CIRCUIT (cont.) PROBLEM PROBABLE CAUSE REMEDY Water does not heat to proper 4. Temperature Probe Remove the probe from the grom- temperature (cont.) met and submerge in a water bath of approximately 70°F(21°C). Con- IMPORTANT: Make sure no tem- nect an ohmmeter to pins 3 and 4 perature tests are taken before the of the J3 connector. At 60°F(16°C) ready light is "ON". Tank tempera- the reading should be 15.3k ± 2k ture must be stabilized before read- OHMS, at 70°F(
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TROUBLESHOOTING (cont.) HEATING CIRCUIT (cont.) PROBLEM PROBABLE CAUSE REMEDY Spitting or excessive steaming 2. Temperature Probe Remove the probe from the grom- (cont.) met and submerge in a water bath of approximately 70°F(21°C). Con- nect an ohmmeter to pins 3 and 4 of the J3 connector. At 60°F(16°C) the reading should be 15.3k ± 2k OHMS, at 70°F(21°Cº the reading should be 11.8k ± 2k OHMS, and at 80°F(27°C) the reading should be 9.3k ± 2k OHMS. If the probe is within these parameters, recon-
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TROUBLESHOOTING (cont.) BREWING CIRCUIT PROBLEM PROBABLE CAUSE REMEDY Brew cycle will not start 1. Display flashing Brewer has shut down due to malfunction (See Diagnostic Chart in manual, Page 21, or under top lid of brewer). 2. No water Water lines and valves to the brewer must be open. 3. No power or incorrect voltage to Check for voltage across the black the brewer and white terminals at the termi- nal block. 4. ON/OFF switch not in the "ON" The indicator lamp must be lit position 5. Low wat
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TROUBLESHOOTING (cont.) BREWING CIRCUIT (cont.) PROBLEM PROBABLE CAUSE REMEDY Brew cycle will not start (cont.) 8. Control board or dispense valve If the switch panel is operating properly, proceed as follows. At- tach a voltmeter to the terminals of the dispense solenoid. Connect the brewer to the power source. Turn on the brewer and press the BREW switch. Voltage should be present at the solenoid terminals. If voltage is not present, refer to the wiring diagrams and check the wiring harness.
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TROUBLESHOOTING (cont.) BREWING CIRCUIT (cont.) PROBLEM PROBABLE CAUSE REMEDY Dripping from spray head 1. Lime build up Inspect the tank assembly for ex- cessive lime deposits. Delime as required. 2. Dispense valve Remove the dispense valve and clear any obstructions. Rebuild or replace the valve if necessary.(See page 25) Weak beverage 1. Sprayhead A clean spray-head must be used for proper extraction. 2. Water temperature Place an empty brew funnel on an empty decanter beneath the sprayhead. I
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TROUBLESHOOTING (cont.) BREWING CIRCUIT (cont.) PROBLEM PROBABLE CAUSE REMEDY Dry coffee grounds remain in the 1. Sprayhead Make sure sprayhead is present funnel and holes are clear and unob- structed. ® 2. Funnel loading The BUNN paper filter must be centered in the funnel and the bed of grounds leveled by shaking gen- tly. Low beverage serving tempera- 1. Warmer Disconnect the brewer from the ture power source. Remove the warmer plate and turn upside down to ex- pose the warmer terminals. Re-