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897104 WEIGHT STACK OPTION
ASSEMBLY INSTRUCTIONS
Part # 6819801 1 Revision: 2/17/99
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IMPORTANT NOTES WELCOME TO THE WORLD OF Serious steel! Please note: * Thank you for purchasing the Parabody 897104 WEIGHT STACK OPTION. Please read these instructions thoroughly and keep them for future reference. This product must be as- sembled on a flat, level surface to assure its proper function. We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Parabody customer service representative at (800) 3
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PARTS LIST KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY 1 6xxxx STACK BASE 1 14 6480301 3/8” FLANGE SPACER 4 2 6819403 STACK BOOM 1 15 3102501 3/8” WASHER 1 3 6819703 1-3/4” X 9-3/8” TUBE 1 16 3102802 3/8” LOCK NUT 2 4 6577801 77-1/4” GUIDE ROD 2 17 3102953 1/2 X 2-3/4” BOLT 1 5 6284501 20 HOLE WEIGHT STACK SHAFT 1 18 3102918 1/2 X 3-1/4” BOLT 1 6 3116201 3-1/2” PULLEY 2 19 3102502 1/2” WASHER 2 7 6660101 129-1/2” CABLE 1 20 3102801 1/2” LOCK NUT 2 8 6692601 3 X 2” END CAP 4 21 3108002
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1/2 X 2-1/2” FIGURE 2 TOP BOOM 1/2 X 3” 3/8 X 2-3/4” UPPER CROSS SUPPORT UPRIGHT FRAME 3/8 X 4” STEP 2: • LOOSEN the TOP BOOM from the UPRIGHT FRAME by removing one 1/2 X 2-1/2” BOLT, one 1/2 X 3” BOLT, one 3/8 X 2-3/4” BOLT, two 1/2” WASHERS, one 1/2” LOCK NUT, and one 3/8” LOCK NUT as shown in FIGURE 2. • LOOSEN the TOP BOOM from the UPPER CROSS SUPPORT by removing two 3/8 X 4” BOLTS, four 3/8” WASHERS and two 3/8” LOCK NUTS. See FIGURE 2. • REMOVE TOP BOOM. 2” SQ. END
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11 3 22 20 2 19 8 1/2 X 2-3/4” 17 FIGURE 4 STEP 4: • Insert two 3 X 2” END CAPS (8) into the ends of the STACK BOOM (2) as shown in FIGURE 4. • Insert two GUIDE ROD BUSHINGS (22) into the tubes on the STACK BOOM (2) as shown in FIGURE 4. • SECURELY assemble the 1-3/4 X 9-3/8” TUBE (3) to the STACK BOOM (2) using one 1/2 X 2-3/4” BOLT (17), two 1/2” WASHERS (19), and one 1/2” LOCK NUT (20) as shown in FIGURE 4. • Insert one 1-3/4” END CAP (11) into the 1-3/4 X 9-3/8” TUBE (3) as s
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UPRIGHT FRAME 20 18 1/2 X 3-1/4” 1 FIGURE 6 STEP 6: • SECURELY assemble the STACK BASE (1) to the bottom of the UPRIGHT FRAME using one1/2 X 3-1/4” BOLT (18) and one 1/2” LOCK NUT (20) as shown in FIGURE 6. 23 25 FIGURE 7 STEP 7: • Snap two WEIGHT PLATE BUSHINGS (23) into the top of all twenty WEIGHT PLATES (25) as shown in FIGURE 7. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 6
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STEP 8: 9 • Insert two GUIDE RODS (4) into the STACK BASE (1) as shown in FIGURE 8. Lubricate the 24 GUIDE RODS (4) with a slicon or teflon spray 15 that is available at most hardware stores. • Slide two WEIGHT STACK CUSHIONS (21) 3/8 X 1-1/4” 12 down over the GUIDE RODS (4). See FIGURE 8. 4 • Using EXTREME CARE slide twenty WEIGHT 5 PLATES (25) down over the GUIDE RODS (4) with the key-hole facing as shown in FIGURE 8. 25 26 • Securely assemble the 20 HOLE SELECTOR SHAFT (5) to
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FIGURE 9 2 4 UPRIGHT FRAME STEP 9: • Slide the STACK BOOM (2) over the GUIDE RODS (4) and inside the tube on the UPRIGHT FRAME as shown in FIGURE 9. 1/2 X 2-1/2” FIGURE 10 TOP BOOM 9 UPPER 1/2 X 3” CROSS SUPPORT 3/8 X 2-3/4” UPRIGHT FRAME 3/8 X 4” STEP 10: • LOOSLY assemble the TOP BOOM to the UPRIGHT FRAME using the previously removed 1/2 X 2-1/2” BOLT, one 1/2 X 3” BOLT,one 3/8 X 2-3/4” BOLT, two 1/2” WASHERS, one 1/2” LOCK NUT, and one 3/8” LOCK NUT as shown in FIG
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FIGURE 11 Make sure CABLE is routed over bolt! 3/8 X 2” STEP 11: • Route the 129-1/2” CABLE (7) through the TOP BOOM and the STACK BOOM (2) as shown in FIGURE 11. • TIGHTEN any LOOSENED PULLEY connection after CABLE has been routed. FIGURE 12 6 16 7 14 3/8 X 2-3/4” 13 2 STEP 12: • SECURELY assemble two 3-1/2” PULLEYS (6) to the STACK BOOM (2) using two 3/8 X 2-3/4” BOLTS (13), four 3/8” FLANGE SPACERS (14), and two 3/8” LOCK NUTS (16) as shown in FIGURE 12. (NOTE: Make sure the cab
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FIGURE 13 7 !IMPORTANT! SECUREL Y TIGHTEN JAM NUT 5 24 10 STEP 13: • Screw the threaded end of the CABLE (7) approximately 3/4” into the end of the 20 HOLE SELECTOR SHAFT (5) and tighten jam nut securely. See FIGURE 13. • Insert the WEIGHT STACK PIN (10) into the WEIGHT STACK as shown in FIGURE 13. • If the HEAD PLATE (24) does not sit on top of the first WEIGHT PLATE (25), push the head plate down, insert the SELECTOR PIN (10) and perform several repetitions on the machine. This w
