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BCZ4000DL / BCZ4000DW / BCZ4200CL
848JG093A1 (712)
G G
B B
OWNER’S MANUAL
BRUSHCUTTERS
BCZ4000DL
BCZ4000DW
BCZ4200CL
GB-1
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BCZ4000DL / BCZ4000DW / BCZ4200CL EC DECLARATION OF COMFORMITY We, Husqvarna Zenoah Co., Ltd. 1-9, Minamidai, Kawagoe, Saitama, Japan declare in sole responsibility that the following products referred to in this declaration conform with DIRECTIVE 89/336/EEC, 98/37/EC, 2000/14/EC, 2002/88/EC, 2002/44/EC EN ISO 11806 : 1997 The products referred to are: DESIGNATION : BRUSHCUTTERS MODELS : BCZ4000DL BCZ4000DW BCZ4200CL SERIAL NUMBERS : 71200101 and up The company named ab
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BCZ4000DL / BCZ4000DW / BCZ4200CL SAFETY FIRST Contents Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and 1. Parts location .................................................. 3 for this reason you are requested to read all such instructions 2. Specifications ................................................. 4 carefully and follow them without fail. G 3. Warning
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15m (50ft) BCZ4000DL / BCZ4000DW / BCZ4200CL 2. Specification Model BCZ4000DL BCZ4000DW BCZ4200CL Overall size (LxWxH) mm 1890 x 392 x 291 1890 x 660 x 496 1900 x 660 x 520 Dry weight kg 6.9 7.3 8.5 Engine Model Zenoah GZ40N 3 Displacement cm 40.1 Fuel Mixture (Gasoline 50 : Oil 1)(when using ZENOAH genuine oil) Carburetor Diaphragm type Ignition system Flywheel magneto (C.D.I.) Spark plug NGK CMR7H Fuel tank capacity L 0.75 Starter Recoil starter Clutch Centrifugal type Reduction ratio 1.4 Cut
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BCZ4000DL / BCZ4000DW / BCZ4200CL 5. For safe operation b. At night, at times of heavy fog, 1. Read this manual carefully until or at any other times when you completely understand and your field of vision might be follow all safety and operating limited and it would be diffi- instructions. cult to gain a clear view of the 2. Keep this manual handy so that G working area. you may refer to it later when- B c. During rain storms, during ever any questions arise. Also lightning storms, at times o
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BCZ4000DL / BCZ4000DW / BCZ4200CL 5. For safe operation BEFORE STARTING THE ENGINE WARNING 1. The area within a perimeter of 15 m (50 ft) of the person using Never place the throttle into the the product should be considered high-speed position when starting a hazardous area into which no the engine. one should enter. If necessary, yellow warning rope, warning 3. After starting the engine, check signs should be placed around to make sure that the cutting at- the perimeter of the area. When t
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BCZ4000DL / BCZ4000DW / BCZ4200CL 5. For safe operation • IF SOMEONE COMES HANDLING FUEL 1. Guard against hazardous situa- 1. The engine of the ZENOAH prod- tions at all times. Warn adults to uct is designed to run on a mixed keep pets and children away from fuel, which contains highly flam- the area. Be careful if you are ap- mable gasoline. Never store cans G proached. Injury may result from of fuel or refill the tank of the unit B flying debris. in any place where there is a 2. If someone
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BCZ4000DL / BCZ4000DW / BCZ4200CL 6. Set up INSTALLING HANDLE (BCZ4000DL) INSTALLING BLADE 1. Put the angled bar(1) into the side holes of the inner holder and the gearcase. •Tighten the grip firmly. If the grip becomes loose, it 2. Remove the nut (Lefthanded) and the outer holder(3) might move while you are working, causing danger. from the gearshaft. • Do not loosen or twist the grip while you are working. 3. Put the blade onto the inner holder(2). Make the • Always stop the engine and make su
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BCZ4000DL / BCZ4000DW / BCZ4200CL 7. Fuel ■ FUEL 4. Pour in the rest of gasoline and agitate again for at least one minute. As some oils may be difficult to agitate depending on oil ingredients, sufficient agi- • Gasoline is very flammable. Avoid smoking or tation is necessary for the engine to last long. Be bringing any flame or sparks near fuel. Make sure careful that, if the agitation is insufficient, there is an to stop the engine and allow it cool before refuel- increased danger of early
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BCZ4000DL / BCZ4000DW / BCZ4200CL 8. Operation STARTING ENGINE WARNING WARNING • The product is equipped with a centrifugal clutch mechanism, so the cutting attachment begins to • The cutting head will start rotating upon the en- rotate as soon as the engine is started by putting gine starts. the throttle into the start position. When starting the engine, place the product onto the ground in a 1. Feed fuel into the fuel tank and tighten the cap se- flat clear area and hold it firmly in place
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BCZ4000DL / BCZ4000DW / BCZ4200CL 8. Operation ADJUSTING THROTTLE CABLE METAL BLADE USAGE • The normal play is 1 or 2 mm when measured at the 1. Check the bolt to fasten the blade and be sure the carburetor side end. Readjust with the cable adjuster bolt has no fault, and no abrasion. as required. 2. Be sure that the blade and the holder have been fas- tened according to instruction and the blade turns G smoothly without abnormal noise. B (2) (1) Cable adjuster (1) (2) 1~2mm (0.04in) ADJUSTING I
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BCZ4000DL / BCZ4000DW / BCZ4200CL 8. Operation CUTTING METHOD d. Keep the blade sharp. A dull blade increase the (a)Use the front left side cutting. chance of bounce. (b) Guide the blade from your right to left with it tilted e. Avoid feeding the blade too rapidly. The blade can slightly to your left. bounce away from material being cut if the blade is (c) When mowing a wide area, start working from your fed faster than its cutting capability. left end to avoid interference of cut grass. f. Cut
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BCZ4000DL / BCZ4000DW / BCZ4200CL 8. Operation 5. Try to control the cutting motion with the hip rather than placing the full workload on the arm and hands. 6. Take precautions to avoid wire, grass and dead, dry, long-stem weeds from wrapping around the head shaft. Such materials can stall the head and cause • If you feel a vibration increase or drive shaft housing G the clutch to slip, resulting in damage to the clutch shaking while using the nylon line head, immediately B system if repeated fr
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BCZ4000DL / BCZ4000DW / BCZ4200CL 9. Maintenance 9. Maintenance REFILLING TRIMMING LINE BLADE 1. For replacement line, use a diameter of 2.4mm(.095in). • Check the blade and the fasteners for looseness, The spool is capable for a line upto 6m(20ft) on the cracking, or bending. 10cm(4”) head. Avoid using a larger line as it may cut • Check the cutting edges and reform with a flat file. down the trimming performance. WARNING • For safety reasons, do not use metalreinforced line. Point : 1. Ke
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BCZ4000DL / BCZ4000DW / BCZ4200CL 9. Maintenance • Never touch the cylinder, muffler, or spark plugs with your bare hands immediately after stopping the engine. The engine can become very hot when in operation, and doing so could result in severe burns. 0.6~0.7 mm • When checking the machine to make sure that it is okay G before using it, check the area around the muffler and B • REPLACEMENT PLUG IS A NGK CMR7H. remove any wood chips or leaves which have attached themselves to the brushcutter. F
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BCZ4000DL / BCZ4000DW / BCZ4200CL 12. Troubleshooting guide Case 1. Starting failure CHECK PROBABLE CAUSES ACTION fuel tank → incorrect fuel → drain it and use correct fuel fuel filter → fuel filter is clogged → clean carburetor adjustment screw → out of normal range → adjust to normal range sparking (no spark) → spark plug is fouled/wet → clean/dry → plug gap is incorrect → correct (GAP: 0.6 ~ 0.7 mm) spark plug → disconnected → retighten Case 2. Engine starts but does not keep running/hard re-
