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YZF-R1 (4C81) EUROPE, SOUTH AFRICA
1F4C8-300E1
2F4C8-300E1
()
A2
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YZF-R1 PARTS CATALOGUE ©2006 by Yamaha Motor Co., Ltd. 1st edition, October 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. A3
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FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition. ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections
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FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code BWC1(*) BLUISH WHITE COCKTAIL 1 0390 DBNM8 DARK BLUISH GRAY METALLIC 8 0919 DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564 LGB LOW GLOSS BLACK 0098 MBL2 MAT BLACK 2 0582 SMX(*) BLACK METALLIC X 0903 VRC1 VIVID RED COCKTAIL 1 0121 A5
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MODEL LABEL (1) A label called “Model Label” is affixed in the location as indicated in (3) below. (5) Model Code – Production Code Number of Model Listed in This Parts Catalogue When using this parts catalogue, please be sure to cross–reference the “model code – Model Production Country Model Production Country production code No.” in the catalogue with the “model code – production code No.” indi- Code Code No. (destination) Code Code No. (destination) cated on the Model Label affixed onto the
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CONTENTS ENGINE GENERATOR ....................................................................... F13 CYLINDER HEAD .................................................................B2 STARTING MOTOR ............................................................. F14 CYLINDER ............................................................................B4 FLASHER LIGHT .................................................................. F15 CRANKSHAFT & PISTON ..........................................
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FIG. 1 CYLINDER HEAD REF. PART NO. DESCRIPTION REMARKS NO. 1 4C8–11101–00 CYLINDER HEAD ASSY 1 2 4C8–11133–10 .GUIDE, VALVE 1 8 3 4C8–11134–10 .GUIDE, VALVE 2 8 4 90340–18002 .PLUG, STRAIGHT SCREW 3 5 91808–16023 .PIN, DOWEL 2 6 91808–16023 .PIN, DOWEL 2 7 91808–16023 .PIN, DOWEL 2 8 90105–06027 .BOLT, FLANGE 20 9 95024–06012 .BOLT, FLANGE 1 10 90430–06014 .GASKET 1 11 95612–08625 BOLT, STUD 8 12 90201–10050 WASHER, PLATE 8 13 90179–10414 NUT 8 14 90201–10050 WASHER, PLATE 2 15 90176–10075 NUT
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FIG. 1 CYLINDER HEAD REF. PART NO. DESCRIPTION REMARKS NO. 28 99530–10114 PIN, DOWEL 2 3 B 4C81
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FIG. 2 CYLINDER REF. PART NO. DESCRIPTION REMARKS NO. 1 5VY–11311–10 CYLINDER 1 1 2 5VY–11351–00 GASKET, CYLINDER 1 3 99530–10114 PIN, DOWEL 2 4 B 4C81
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FIG. 3 CRANKSHAFT & PISTON REF. PART NO. DESCRIPTION REMARKS NO. 1 4C8–11411–00 CRANKSHAFT 1 2 4C8–11650–00 CONNECTING ROD ASSY 4 3 5VY–11654–01 .BOLT, CONNECTING ROD 2 4 4C8–11656–00 PLANE BEARING, CONNECTING ROD 8 UR RED-BLUE 4C8–11656–10 PLANE BEARING, CONNECTING ROD 8 UR RED-BLACK 4C8–11656–20 PLANE BEARING, CONNECTING ROD 8 UR RED-BROWN 4C8–11656–30 PLANE BEARING, CONNECTING ROD 8 UR RED-GREEN 5 5VY–11549–00 SPROCKET, CAM CHAIN 1 6 5VY–11416–A0 PLANE BEARING, CRANKSHAFT 1 10 UR WHITE 5VY–
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FIG. 4 VALVE REF. PART NO. DESCRIPTION REMARKS NO. 1 4C8–12111–00 VALVE, INTAKE 8 2 4C8–12121–00 VALVE, EXHAUST 8 3 4C8–12116–00 SEAT, VALVE SPRING 16 4 4C8–12113–00 SPRING, VALVE INNER 8 5 4C8–12114–00 SPRING, VALVE OUTER 8 6 4C8–12117–00 RETAINER, VALVE SPRING 8 7 4C8–12127–00 RETAINER, VALVE SPRING 8 8 1AA–12118–00 COTTER, VALVE 16 9 1WG–12118–00 COTTER, VALVE 16 10 3P6–12129–00 SEAL, VALVE STEM 8 11 4SV–12119–00 SEAL, VALVE STEM 8 12 3LD–12168–K1 PAD, ADJUSTING (1.60) 16 UR 3LD–12168–M1 PA
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FIG. 4 VALVE REF. PART NO. DESCRIPTION REMARKS NO. 12 3LD–12169–T0 PAD, ADJUSTING (2.40) 16 UR 13 4C8–12153–20 LIFTER, VALVE 16 UR BLUE 4C8–12153–30 LIFTER, VALVE 16 UR RED 4C8–12153–09 LIFTER, VALVE (O/S) 16 AP GREEN 7 B 4C81
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FIG. 5 CAMSHAFT & CHAIN REF. PART NO. DESCRIPTION REMARKS NO. 1 4C8–12170–00 CAMSHAFT ASSY 1 1 2 4C8–12180–00 CAMSHAFT ASSY 2 1 3 4C8–12176–00 SPROCKET, CAM CHAIN 2 4 90105–07006 BOLT, FLANGE 4 5 94591–60124 CHAIN 1 6 4C8–12210–00 TENSIONER ASSY, CAM CHAIN 1 7 2D1–12213–00 GASKET, TENSIONER CASE 1 8 90110–06106 BOLT, HEXAGON SOCKET HEAD 2 9 4C8–12251–00 DAMPER, CHAIN 1 1 10 4C8–12252–00 DAMPER, CHAIN 2 1 11 93607–44002 PIN, DOWEL 2 8 B 4C81
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FIG. 6 WATER PUMP REF. PART NO. DESCRIPTION REMARKS NO. 1 5VY–12469–00 JOINT 1 1 2 5VY–12576–00 HOSE 1 1 3 90450–38040 HOSE CLAMP ASSY 1 4 93210–47675 O-RING 1 5 95024–06025 BOLT, FLANGE 3 6 5VY–12637–00 STAY 1 1 7 4C8–12420–00 WATER PUMP ASSY 1 8 93306–00106 .BEARING 2 9 93102–12372 .OIL SEAL 1 10 4C8–12438–00 .SEAL, MECHANICAL 1 11 5VY–12450–10 .IMPELLER SHAFT ASSY 1 12 4XV–12439–00 .O-RING 1 13 5VY–12422–00 .COVER, HOUSING 1 14 90105–06065 .BOLT, FLANGE 5 15 93603–17070 .PIN, DOWEL 1 16 5VY
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FIG. 6 WATER PUMP REF. PART NO. DESCRIPTION REMARKS NO. 28 5VY–12481–10 PIPE 1 1 29 93210–235A1 O-RING 1 30 93210–27370 O-RING 1 31 5VY–12588–00 HOSE 5 1 32 90467–200A0 CLIP 1 33 90450–32001 HOSE CLAMP ASSY 1 34 90110–06161 BOLT, HEXAGON SOCKET HEAD 1 35 4C8–12484–00 PIPE 4 1 36 90430–06014 .GASKET 1 37 90153–06002 .SCREW, HEXAGON 1 38 93210–235A1 O-RING 1 39 90480–12010 GROMMET 1 40 90387–06112 COLLAR 1 41 90110–06161 BOLT, HEXAGON SOCKET HEAD 1 42 90110–06174 BOLT, HEXAGON SOCKET HEAD 1 43 9
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FIG. 7 RADIATOR & HOSE REF. PART NO. DESCRIPTION REMARKS NO. 1 4C8–12485–00 PIPE 5 1 2 4C8–1243A–00 HOSE 1 1 3 90467–11090 CLIP 2 4 93210–235A1 O-RING 1 5 90110–06168 BOLT, HEXAGON SOCKET HEAD 1 6 90450–35001 HOSE CLAMP ASSY 1 7 5VY–12410–10 THERMOSTAT ASSY 1 8 5LP–12411–00 .THERMOSTAT 1 9 93210–49046 .O-RING 1 10 90176–06014 .NUT, CROWN 2 11 4C8–12579–00 HOSE 4 1 12 90450–38040 HOSE CLAMP ASSY 1 13 4C8–12577–00 HOSE 2 1 14 90450–38040 HOSE CLAMP ASSY 1 15 5GV–1246A–00 COVER 1 1 16 4C8–12552–0
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FIG. 7 RADIATOR & HOSE REF. PART NO. DESCRIPTION REMARKS NO. 28 90450–35001 HOSE CLAMP ASSY 1 29 4C8–12659–00 DAMPER, AIR SHROUD 2 1 30 4C8–12668–00 DAMPER, AIR SHROUD 3 2 31 5SL–12462–00 CAP, RADIATOR 1 32 90387–0700G COLLAR 1 33 91317–06030 BOLT 1 34 90201–06071 WASHER, PLATE 1 35 90201–06074 WASHER, PLATE 1 36 95827–06030 BOLT, FLANGE 2 37 95607–06200 NUT, SELF U-FLANGE 1 38 90467–11090 CLIP 1 39 4C8–12589–00 HOSE 6 1 40 90450–22017 HOSE CLAMP ASSY 1 41 4C8–21871–00 TANK, RECOVERY 1 42 2C0–
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FIG. 8 OIL PUMP REF. PART NO. DESCRIPTION REMARKS NO. 1 94580–25078 CHAIN (DID25 78LE) 1 2 4C8–13410–00 STRAINER HOUSING ASSY 1 3 93210–22298 O-RING 1 4 90480–13010 GROMMET 1 5 5VY–13117–10 COLLAR, DISTANCE 1 6 90110–06173 BOLT, HEXAGON SOCKET HEAD 3 7 5VY–13416–00 PIPE, OIL 1 1 8 93210–14003 O-RING 2 9 90110–06161 BOLT, HEXAGON SOCKET HEAD 2 10 5VY–1316E–00 PIPE, DELIVERY 5 1 11 93210–09165 O-RING 2 12 93210–06667 O-RING 1 13 5VY–13898–00 HOLDER 1 14 90110–06182 BOLT, HEXAGON SOCKET HEAD 2 13
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FIG. 9 OIL CLEANER REF. PART NO. DESCRIPTION REMARKS NO. 1 90401–20145 BOLT, UNION 1 2 5GH–13440–20 ELEMENT ASSY, OIL CLEANER 1 3 5VY–13490–00 RELIEF VALVE ASSY 1 4 93210–15566 O-RING 1 5 4C8–13417–00 COVER, STRAINER 1 6 90340–14132 .PLUG, STRAIGHT SCREW 1 7 214–11198–01 .GASKET 1 8 99530–08012 PIN, DOWEL 2 9 4C8–13414–00 GASKET, STRAINER COVER 1 10 91312–06025 BOLT 14 11 5VY–13161–00 PIPE, DELIVERY 1 1 12 90110–06182 BOLT, HEXAGON SOCKET HEAD 1 13 5VY–13470–00 OIL COOLER ASSY 1 14 5EB–12822–0
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FIG. 10 INTAKE REF. PART NO. DESCRIPTION REMARKS NO. 1 4C8–13595–00 JOINT 1 2 90450–62002 HOSE CLAMP ASSY 1 3 4C8–13596–00 JOINT, CARBURETOR 2 1 4 90450–62002 HOSE CLAMP ASSY 2 5 4C8–13598–00 JOINT, CARBURETOR 4 1 6 90450–62002 HOSE CLAMP ASSY 1 7 2C0–13881–00 COVER 1 1 8 4C8–14411–00 CASE, AIR CLEANER 1 1 9 4C8–14462–00 SEAL 2 10 4C8–14457–00 SEAL 1 11 4C8–14467–00 SEAL 1 12 4C8–85850–00 GEARED MOTOR COMP. 1 13 4C8–14490–00 SHAFT ASSY 1 14 98502–05035 SCREW, PAN HEAD 3 15 92902–05600 WASHER,
