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Assembly
Guide
ST250
LEG PRESS
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Assembly Guide ST250 LEG PRESS To avoid possible damage to this Leg Press, please follow these assembly steps in the correct order. Before proceeding, find your new Leg Press’ serial number located on the back of the base tube (1b), and enter here: Refer to this number when calling for service, and enter this serial number on your Warranty Card and in your own records. Be sure to read your Owner’s Guide before using your new Leg Press. If any parts, hardware or tools are missing, please call 1.8
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STEP 3 STEP 5 STEP 2 STEP 4 STEP 1 STEP 8 STEP 6 STEP 7 3
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TOOLS & PARTS INCLUDED 10mm/17mm Wrench 19mm Wrench 4mm L-Shaped Wrench 6mm L-Shaped Wrench (2) PARTS BOX Color-coded Hardware Bags Owner’s Guide Assembly Guide Warranty Card 4
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HARDWARE INCLUDED ORANGE BAG SW10.2 x 18.4 x 2.5T Spring Washer M10 x 1.5P x 100L Bolt Quantity: 8 Quantity: 4 M10 x 1.5P x 60L M10 x 1.5P Nut 10.5 x 18 x 2T Carriage Bolt Quantity: 12 Flat Washer Quantity: 2 Quantity: 16 BLUE BAG M10 x 1.5P x 30L Bolt Quantity: 8 Pull Pin Quantity: 1 M10 x 1.5P x 50L 10.5 x 18 x 2T Carriage Bolt Flat Washer Quantity: 2 Quantity: 4 M10 x 1.5P x 105L Bolt M10 x 1.5P Nut Quantity: 1 Quantity: 3 5
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HARDWARE INCLUDED PINK BAG 165mm Shaft Quantity: 1 M10 x 1.5P x 20L Bolt Quantity: 2 90mm Shaft Quantity: 1 17 x 25 x 1.5T 10.5 x 30 x 2T Flat Washer Flat Washer Quantity: 1 Quantity: 2 GREEN BAG 10.5 x 18 x 2T M10 x 1.5P Nut SW10.2 x 18.4 x 2.5T Flat Washer Quantity: 2 Spring Washer Quantity: 2 Quantity: 2 SW6.1 x 12.2 x 1.5T 6.4 x 14 x 1T M6 x 1P x 15L Bolt Spring Washer Flat Washer Quantity: 3 Quantity: 3 Quantity: 3 6
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HARDWARE INCLUDED BLACK BAG 15x33L SW10.2 x 18.4 x 2.5T 10.5 x 18 x 2T M10 x 1.5P Nut Shoulder Bolt Spring Washer Flat Washer Quantity: 1 Quantity: 1 Quantity: 1 Quantity: 1 M12 Slotted Bolt Quantity: 1 U Bracket Quantity: 1 7
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STEP 1 WEIGHT PLATES • If you aren’t adding any weight plates to the stack, skip this step and proceed to Step 2. • Your unit is equipped to handle 21-ten pound plates (20 plates and the header plate). If you are adding plates to the stack after it has been in use, proceed as follows: Loosen the nuts, attached to the bolts (5g) with a 10mm wrench and a 4mm L-shaped wrench, and remove. Allow the guide rods (5c) to drop to the bottom of the tube (1b). With the weight selector pin disengaged, rai
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STEP 2 ORANGE BAG • Attach the connecting brace (1a) to the empty holes on the left floor support of the base unit (ST200). Connect with two carriage bolts (M10x1.5Px60L), two flat (10.5x18x2T) & spring (SW10.2x18.4x2.5T) washers, and two nuts (M10x1.5P). Attach the opposite end of the connecting brace to the main floor support (1b) of the leg press. Attach the two bolts already in (1b) with two flat (10.5x18x2T) & spring (SW10.2x18.4x2.5T) washers, and two nuts (M10x1.5P). Tighten all four nu
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STEP 3 BLUE BAG • Lay the seatback (2a) face down. Mate the seatback support (2b) to 2a. Make sure the holes of 2b are pointing up towards the top of the seatback. Securely fasten four bolts (M10x1.5Px30L) into the seatback using a 6mm L-shaped wrench. Thread the pull pin partially into the opening of 1b. Guide the seatback into the oval opening at the rear of the main support tube (1b). Pull up and hold the pull pin, while you guide the seatback in the rest of the way. Release the pull pin and
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STEP 4 PINK BAG • Insert the lever arm (3a) into the triangular structure at the front of 1b. When the holes are lined up, insert the 90mm shaft along with a flat (17x25x1.5T) washer through the lower end of 3a and fasten with a flat (10.5x30x2T) washer and a bolt (M10x1.5Px20L). Tighten firmly using two 6mm L-shaped wrenches. • Insert the foot plate (3b) over the top opening of the lever arm. When the holes are lined up, slide the 165mm shaft through the opening and fasten a flat (10.5x30x2T)
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STEP 5 CABLE #2 • If you already have the base unit assembled with cable #2 and are adding the leg press to it, follow this instruction, otherwise proceed to Step 6: Unscrew the nuts and bolt that attaches cable #2 to the rear termination tube (6b of base unit), using a 19mm wrench. Unscrew the nuts from the slotted bolt. Pull the cable out through the front at pulley F of the base unit. 6b Cable #2 F 12
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STEP 6 GREEN BAG • Attach the pulley structure (U) to the Q bottom rear floor support of the base V unit with three bolts (M6x1Px15L), three flat (6.4x14x1T), and three spring (SW6.1x12.2x1.5T) washers. Tighten with a 4mm L-shaped wrench. • Slide pulley structure (Q) through the back side of the rear vertical support (base unit) and fasten securely with two spring (SW10.2x18.4x2.5T) U & flat (10.5x18x2T) washers and two nuts (M10x1.5P). Use a 17mm wrench. • Feed the small steel end of cable #5 t
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STEP 7 BLACK BAG • Begin routing cable #6 with the end opposite the steel ball end. Feed the cable over pulley R, under S, around T, and under U. Unscrew the nut from the slotted bolt (M12). With the threads of the bolt facing up, slide cable #6 through it and reattach the nut. Thread the bolt into the post of pulley V, just enough so the cable won’t fall out. Slip the opposite end of WARNING: FAILURE TO PROPERLY the cable (ball end fitting) through the COMPLETE THIS STEP COULD RESULT wide openi
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STEP 8 DECALS • Attach the decals according to the diagram below. PINCH POINT SAFETY DECAL PLACEMENT 15
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