Inhaltszusammenfassung zur Seite Nr. 1
Model PG-239
Electronic Automatic Grommet
Operating Manual
(800) 624-2408 (530) 626-9386 Fax (530) 626-5144
6686 Merchandise Way Diamond Springs, Ca 95619
www.sineqco.com
Inhaltszusammenfassung zur Seite Nr. 2
INTRODUCTION MACHINE MODEL PG-239 AUTOMATIC WITH TWO DEPOSITS TO PLACE GROMMET AND WASHER. The object of this machine is to place grommet and washer in canvas, curtains, or any other material that requires this kind of reinforcement, can be used to place the grommet and washer, only the grommet or to simply perforate the material. - Lack of familiarity with the machine usually leads the operator to elemental doubts about its operation. - Read this manual carefully to securely o
Inhaltszusammenfassung zur Seite Nr. 3
DESCRIPTION OF THE MACHINE AND ITS OPERATION. MACHINE MODEL PG-239. AUTOMATIC ELECTRONIC WITH TWO HOPPER BOXES FOR PLACING GROMMET AND WASHER. The machine consists of a metallic stand with a wood base on which the machine is mounted. The pedal and the electronic equipment that control the machine are located in the stand. The head of the machine is comprised of a machine housing and two raceways (one on each side). The moving parts in the machine are located inside the housing, su
Inhaltszusammenfassung zur Seite Nr. 4
INSTALLATION The operator can work in a seated position. The minimum space recommended is 7ft width by 5ft depth. The machine comes with a 6 ft long cable. WARNING: We recommend not having the power cord totally stretched. MACHINE HANDLING The transportation of this machine requires a series of operations. Some of these operations may imply dangerous situations so please follow the following advise: - Never stand beneath the cargo. - Always lift the cargo gently. - Av
Inhaltszusammenfassung zur Seite Nr. 5
LEARNING INSTRUCTIONS !BEFORE STARTING THE MACHINE, READ THESE WARNINGS CAREFULLY! - Before connecting the machine to the electrical outlet or the compressor, it should be placed in its permanent location. Do not connect any electrical devices to the machine before it has been placed in its permanent location. - Cleaning, manipulation and replacement of parts of the machine must always be carried out with the machine disconnected from the mains power supply. Do not remove from th
Inhaltszusammenfassung zur Seite Nr. 6
MACHINE DESCRIPTION The PG-239 model is an automatic electronic machine designed to set grommets with washers, grommets without washers or to make holes in the material. Each machine is manufactured for a specific size of grommet and washer. Grommet models may differ in: the head size “B”, the length “C”, the interior diameter of tube “A”, the thickness, etc; and the washer models may differ in: the exterior diameter “B”, & the interior diameter of washer hole “A”, the washer shape, et
Inhaltszusammenfassung zur Seite Nr. 7
The machine is equipped in the base with an electronic device “IMO V3” and a control panel showing the following features: 1- Main Switch: connects or disconnects all of the machine systems. When the switch is pushed towards the symbol “I”, the led will light showing that the machine is “ON”. 2- Marcha: red led shows that the machine is connected and in stand-by mode. 3- Status: green led will light every time we press the pedal indicating that the machine is in operation. If illu
Inhaltszusammenfassung zur Seite Nr. 8
OTHER MACHINE USES For setting grommets without the washers, or punching out holes, all the washers must be removed from the hopper box and the guides, the grommet raceway must be moved back and the top and bottom dies (parts nº 217, 218, 219 and 229) must be replaced by other parts specific to this task. THIS MACHINE MUST NOT BE USED FOR ANY FUNCTION OTHER THAN THAT FOR WHICH IT WAS ORIGINALLY DESIGNED AND WHICH IS SPECIFIED IN THIS INSTRUCTION MANUAL: THE AUTOMATIC SETTING OF GRO
Inhaltszusammenfassung zur Seite Nr. 9
ADJUSTMENTS Each PG-239 machine places a grommet model and a washer, although other grommet dimensions may be placed by replacing the corresponding parts. This replacement is quick and simple. In order to fix a different grommet model a whole new raceway is needed together with the appropriate set of dies. With the machine unplugged: 1- Remove the stripper plate spring nº 237 from the raceway spring nut nº 238 which holds it in place. 2- Loosen both mounting screws nº 244 which
Inhaltszusammenfassung zur Seite Nr. 10
ADJUSTING THE TIGHTNESS OF SETTING, CHANGING DIES Machine model PG-239 can set grommets in different types of material of different thicknesses. For a perfect grommeting action you can adjust the pressure that the dies put on the grommets. Each time the dies are changed, or a different material is used, it may be necessary to adjust the machine so that a proper setting is achieved. Machine model PG-239 has two vertical axles: - Nº 230 “Driving stem” that governs the cutting pressure,
Inhaltszusammenfassung zur Seite Nr. 11
PERFORATING ONLY If what you want is simply to make perforations in the material, you must place a new complete set of dies and make the following adjustments: With the machine disconnected from the power source: - Empty both the deposits and railings of any grommets and washers, - Move the grommet railing to the left and secure it with a small puncher to the front raceway bracket part nº 272 , - Next place the new complete set of dies and adjust the machine’s pressure. - In the
Inhaltszusammenfassung zur Seite Nr. 12
Inhaltszusammenfassung zur Seite Nr. 13
MAINTENANCE MECHANICAL PART OF THE MACHINE: For an optimal operation of the machine, it is recommended that you keep some parts clean and always lubricated. The cleaning should ALWAYS be done with the machine disconnected from the electrical power source and the compressor. The pedal we press to operate the machine should always be clean and clear of any debris that could prevent its normal operation. The exterior of the machine should be cleaned with a rag that will not leave threa
Inhaltszusammenfassung zur Seite Nr. 14
TROUBLESHOOTING
Inhaltszusammenfassung zur Seite Nr. 15
Inhaltszusammenfassung zur Seite Nr. 16
Inhaltszusammenfassung zur Seite Nr. 17
SECURITY As we have indicated in the manual, the PG-239 machine has a series of protection devices to prevent the operator from getting his fingers caught or any other kind of accident. PLEASE DO NOT REMOVE THESE PROTECTION DEVICES. The most dangerous area in the PG-239 is the grommeting area “C” where the operator may get his fingers or his hands caught. In order to prevent this, some protection devices have been installed: In figure 4 “C” we indicate the area we consider dangerou
Inhaltszusammenfassung zur Seite Nr. 18
Schematic Part # Description Schematic Part # Description # # E PGR239E Electronic Device IMO V3 171 PGR239171 Flywheel Detector Screw 113 PGR239113 Threaded Pin 173 PGR239173 Bracket 114 PGR239114 Nut 174 PGR239174 Magnet 7mm 115 PGR239115 Screw 175 PGR239175 Part to fix with magnet 149 PGR239149 Flywheel Detector 200 PGR239200 Housing For Machine 153 PGR239153 Laser Pointer Bracket 203 PGR239203 Cover for Plunger Unit 154 PGR239154 Laser Pointer Threaded 204 PGR239204 Motor Mount Bo
Inhaltszusammenfassung zur Seite Nr. 19
Schematic Part # Description Schematic Part # Description # # 62 PGR23962 Screw To Fix Plunger 223 PGR239223 Plunger guide wheel for Hsng part #222 165 PGR239165 Ring Guard 224 PGR239224 Screw for part 223 165H PGR239165H Ring Guard Bracket 225CA PGR239225CA Bottom plunger ollar for part #184ca 190 PGR239190 Plunger 227 PGR239227 Raceway Cam 183CA PGR239183CA Upper part of washer 228 PGR239228 Raceway Cam Bracket compensator axle 184CA PGR239184CA Lower part of washer 230 PGR239230
Inhaltszusammenfassung zur Seite Nr. 20
WITHOUT WASHER COMPENSATOR Schematic Part # Description Schematic Part # Description # # 62 PGR23962 Screw To Fix Plunger 224 PGR239224 Screw for part 223 Hsng 165 PGR239165 Ring Guard 225 PGR239225 Bottom Plunger Collar 165H PGR239165H Ring Guard Bracket 226 PGR239226 Bottom Plunger Guide Pin 190 PGR239190 Plunger 227 PGR239227 Raceway Cam 202 PGR239202 Plunger Housing 228 PGR239228 Raceway Cam Bracket 215 PGR239215 Upper Guide Collar 230 PGR239230 Driving Stem 216 PGR239216 L
