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How to use this file...(Parts Manuals)
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Instructions for
Print Vendors (Paper Manuals)
Paper Size: * 11 x 17
* Body—50 lbs brilliant white offset or equivalent.
* Cover—on pre-printed grid stock whenever available.
Press: * Body—1-color, 2-sided
* Cover—1-color, 1-sided
Bindery: * If LESS than 30 sheets—Saddle Stitch, Face Trim, 3-Hole Drill
* If MORE than 30 sheets—Perfect bind with black tape
* Face Trim
* 3-Hole Drill
General: * This instruction
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Parts Manual LARGE FRAME SNOWTHROWERS (MODELS 860, 970 & 1180) MODEL 860 SNOWTHROWERS MODEL 970 SNOWTHROWERS Mfg. No. Description Mfg. No. Description 1693650 860M, 8HP Snowthrower 1693654 970M, 9HP Snowthrower 1693651 860M, 8HP Snowthrower (Export) 1693655 970M, 9HP Snowthrower (Export) 1693763 860M, 8HP Snowthrower 1694243 970E, 9HP Snowthrower 1693775 860M, 8HP Snowthrower (Export) 1693984 860M, 8HP Snowthrower MODEL 1180 SNOWTHROWERS 1693985 860M, 8HP Snowthrower (Export) Mfg. No. Descript
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Table of Contents SNOWTHROWER COMPONENTS PAGES Handles and Controls Group ....................................2 Engine & Frame Group - 8HP, Manual Start .........14 Engine & Frame Group - 8HP, Manual Start .........16 Engine & Frame Group - 8HP, Manual Start .........20 Engine & Frame Group - 8HP, Electric Start .........22 Engine & Frame Group - 8HP, Electric Start .........24 Engine & Frame Group - 9HP, Manual Start .........28 Engine & Frame Group - 9HP, Electric Start .........32 Engine & Fr
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Handles and Controls Group 985771 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 7 6 Apply adheasive to secure grips. 10 9 8 5 43 11 Ref. 12 required on 12 slotted holes only. 32 33 31 29 14 34 13 25 4 28 40 35 35 17 37 3 15 25 7 33 36 16 3 38 11 30 37 29 2 39 27 28 18 19 27 20 20 Shift rod assembly (Ref. 38) must pivot freely on 29 28 pivot blocks, (Ref. 33). 1 4 41 26 25 21 43 22 34 23 44 3 50 Mount bushings (Ref. 43) 44 with flange on inside of 22 bra
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Handles and Controls Group REF NO. PART NO. QTY. DESCRIPTION 1 1668525 1 CLUTCH ROD, Lower, RH 2 1669323 1 SPRING, Extension 3 1916621 4 NUT, Hex, #10-24 RH 4 1715659 2 CLUTCH ROD, Traction & Auger Drive 5 1721564 1 HANDLE, RH 6 1715103 1 LEVER, Auger Clutch, RH 7 1676954 2 GRIP, Black Vinyl, for 1" Tube 8 1722627 1 DASHBOARD & SUPPORT ASSEMBLY 9 1714084 1 KNOB, Chute Control Spinner 10 1960093 1 PUSH NUT, 3/8 11 1919438 4 NUT, Hex Lock, 5/16-18 12 1919326 1 WASHER, Flat 5/16 13 1715104 1 LEVER
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Handles and Controls Group 985771 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 7 6 Apply adheasive to secure grips. 10 9 8 5 43 11 Ref. 12 required on 12 slotted holes only. 32 33 31 29 14 34 13 25 4 28 40 35 35 17 37 3 15 25 7 33 36 16 3 38 11 30 37 29 2 39 27 28 18 19 27 20 20 Shift rod assembly (Ref. 38) must pivot freely on 29 28 pivot blocks, (Ref. 33). 1 4 41 26 25 21 43 22 34 23 44 3 50 Mount bushings (Ref. 43) 44 with flange on inside of 22 bra
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Handles and Controls Group REF NO. PART NO. QTY. DESCRIPTION 50 916168 2 PIN, Spring 51 1960294 2 NUT, Hex Flange, 1/4-20 52 1960518 2 PUSH NUT, Bolt Retainer 1/4 53 1668526 1 CLUTCH ROD, Lower, LH 54 1707452 1 SPRING, Clutch Rod 55 1917372 1 NUT, Hex, 5/16-18 Footnotes: The above parts group applies to the following Mfg. Nos.: 1693650 860M, 8HP Manual Start 1693651 860M, 8HP Manual Start (Export) 1693763 860M, 8HP Manual Start 1693775 860M, 8HP Manual Start (Export) TP 400-2307-03-LW-S 5
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Handles and Controls Group 985916 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Must slide freely in dash assembly (Ref 8). 7 Apply lubricant as required. 6 14 15 11 8 10 16 5 Apply adhesive to 12 9 secure grips. 13 62 Insert shift rod (Ref. 55) 58 Ref. 13 required on into outter hole of Ref. 61. 18 slotted holes only. 61 54 50 51 4 17 53 63 35 60 20 19 22 51 7 3 3 38 38 59 58 21 57 12 55 23 54 2 56 40 26 53 16 24 18 27 40 1 25 Shift rod assembly (Ref. 57
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Handles and Controls Group REF NO. PART NO. QTY. DESCRIPTION 1 1668525 1 ROD, Auger, 3 7/16 Long 10-24 2 1669323 1 SPRING, Extension, 3 7/16 Long 3 1916621 1 NUT, Hex Machine Screw, 10-24 4 1715659 2 ROD, Clutch/Traction, 23 1/8 Long 5 1722636 1 HANDLE, RH 6 1722638 1 HANDLE, Clutch, RH 7 1676954 2 GRIP, Black Vinyl 8 1722627 1 DASHBOARD & SUPPORT ASSEMBLY 9 1667588 3 BUSHING, 3/8 10 1714084 1 KNOB, Spinner, 2 1/2 Long 11 1960093 1 PUSH NUT, Pal, 3/8 12 1919438 4 NUT, Hex Lock ESNA Light, 5/16-1
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Handles and Controls Group 985916 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Must slide freely in dash assembly (Ref 8). 7 Apply lubricant as required. 6 14 15 11 8 10 16 5 Apply adhesive to 12 9 secure grips. 13 62 Insert shift rod (Ref. 55) 58 Ref. 13 required on into outter hole of Ref. 61. 18 slotted holes only. 61 54 50 51 4 17 53 63 35 60 20 19 22 51 7 3 3 38 38 59 58 21 57 12 55 23 54 2 56 40 26 53 16 24 18 27 40 1 25 Shift rod assembly (Ref. 57
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Handles and Controls Group REF NO. PART NO. QTY. DESCRIPTION 50 1918452 2 PIN, Cotter 51 1918447 2 PIN, Cotter 52 1666255 1 ROD, Shift, 3/8 15 5/16 53 1916964 3 LOCKWASHER, Spring, 1/4 54 1916622 3 NUT, Hex, 1/2-20 55 1720238 1 ROD, Upper Shift, 12 1/2 Long 56 1921159 1 CAPSCREW, Hex Head, 1/4-20 x 2 1/4 57 1668523 1 ROD & CLEVIS ASSEMBLY, Shift 58 1668524 2 BLOCK, Pivot, 3/4 x 3/4 59 1924361 1 WASHER, 1/2 60 1668185 2 BUSHING, 1/2 61 1720240 1 ROD & ARM ASSEMBLY, Pivot 62 1715123 1 SPRING, Tors
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Handles and Controls Group 985643 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 5 Apply adheasive to secure grips. 4 15 6 8 3 71 11 2 9 70 49 72 16 18 17 20 34 6 73 10 19 21 35 59 7 22 23 6 13 25 60 38 36 75 6 24 9 9 26 69 56 27 57 12 58 62 59 54 6 76 8 6 29 58 51 30 14 61 31 74 28 37 68 55 63 52 56 29 57 Shift rod assembly 39 64 36 (Ref. 54) must pivot 30 65 freely on pivot blocks Mount bushings 53 (Ref. 59). (Ref. 36) with flanges 31 38 on inside of
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Handles and Controls Group REF NO. PART NO. QTY. DESCRIPTION 1 1667800 1 DASHBOARD 2 1935450 4 CAPSCREW, Hex Head, 1/4-20 x 3/4 3 1920397 4 NUT, Hex Lock, 1/4-20 4 1612165 1 HANDLE, Clutch, RH 5 1668608 2 GRIP 6 1668185 6 BUSHING, Nylon 7 1702663 1 ROD, Clutch 8 1704255 2 LEVER & TUBE ASSEMBLY, Clutch 9 1960471 4 CAPSCREW, Hex Washer Head, #12-24 x 1 10 1928732 1 CAPSCREW, Hex Washer Head, #10-24 x 1 11 1705899 1 GUIDE, Control 12 1927429 2 CAPSCREW, Hex Washer Head, 1/4-20 x 5/8 13 1668050 1 BR
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Handles and Controls Group 985643 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 5 Apply adheasive to secure grips. 4 15 6 8 3 71 11 2 9 70 49 72 16 18 17 20 34 6 73 10 19 21 35 59 7 22 23 6 13 25 60 38 36 75 6 24 9 9 26 69 56 27 57 12 58 62 59 54 6 76 8 6 29 58 51 30 14 61 31 74 28 37 68 55 63 52 56 29 57 Shift rod assembly 39 64 36 (Ref. 54) must pivot 30 65 freely on pivot blocks Mount bushings 53 (Ref. 59). (Ref. 36) with flanges 31 38 on inside of
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Handles and Controls Group REF NO. PART NO. QTY. DESCRIPTION 50 1917372 1 NUT, Hex, 5/16-18 51 1664022 1 GROMMET 52 1930591 6 CAPSCREW, Hex Whiz Lock, 5/16-18 x 3/4 53 1718791 1 CABLE & HANDLE ASSEMBLY, Clutch (Includes Ref. 75) 54 1714120 1 SHIFT ASSEMBLY, Rod & Clevis 55 1713844 1 KNOB 56 1916622 3 NUT, Hex, 1/4-20 57 1916964 3 LOCKWASHER, Spring, 1/4 58 1921319 1 WASHER, 1/4 59 1668524 2 BLOCK, Pivot 60 1703043 1 ROD & ARM ASSEMBLY, Pivot 61 1921159 1 CAPSCREW, Hex Head, 1/4-20 x 2 1/4 62 192
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Engine & Frame Group - 8HP, Manual Start 985633 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Position idler pulley (Ref. 25) at center of slot in clutch arm (Ref. 22). 3 1 Use 0-2 washers between Ref. 40 & 22 to assure a centered belt and no interference between 5 pulleys Ref. 19 & 25. 6 25 26 Hook one end of spring (Ref. 27) 4 39 over clutch rod assembly (Ref. 22) 40 between tabs and other end into 39 slot in frame. 39 7 18 18 27 23 21 22 2 24 20
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Engine & Frame Group - 8HP, Manual Start REF NO. PART NO. QTY. DESCRIPTION 1 1672732 1 BELT, Traction 2 1666655 1 BELT, Drive Auger 3 1667516 1 GUARD, Belt 4 1935255 2 NUT, Speed, 5/16-18 5 920426 2 LOCKWASHER, Ext. Tooth, 5/16 6 1918249 2 SCREW, Truss Head, 5/16-18 x 3/4 7 1720408 1 FRAME, Main 8 1930591 4 CAPSCREW, Whizlock, 5/16-18 x 3/4 9 1664847 4 CAPSCREW, Taptite, 5/16-18 x 3/8 10 1666374 1 COVER, Bottom 11 1926018 6 NUT, Speed, 1/4-20 12 1925003 6 CAPSCREW, Taptite,1/4-20 x 1/2 13 166919
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Engine & Frame Group - 8HP, Manual Start 985634 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 Position idler pulley (Ref. 34) at center of slot in clutch arm (Ref. 31). 1 Use 0-2 washers between Ref. 58 & 31 to assure a centered belt and no Hook one end of spring interference (Ref. 36) over clutch rod between 4 5 assembly (Ref. 31) pulleys Ref. 6 between tabs and other 35 27 & 34. 57 34 end into slot in frame. 58 8 9 57 7 11 57 28 30 2 36 32
