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M268175D
ITEM NUMBER: 268175
SERIAL NUMBER: _____________
TM
Owner’s Manual
Instructions for Assembly, Testing, Operation, and Servicing
Trailer Kit: Outdoor agricultural product used to tow Item# 268170
WARNING
READ and UNDERSTAND the Owner’s Manual completely before using this trailer kit.
Assemble, test, and use only in accordance with the Owner’s Manual instructions.
EXERCISE CAUTION
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Hazard Signal Word Definitions 2
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Table of Contents Summary of Important Safety Information................................................................................4 During Assembly During Operation During Storage / Troubleshooting Warning Label Location ...............................................................................................................5 Unpacking Unpacking...........................................................................................................................
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Summary of Important Safety Information WARNING Read and understand this owner’s manual completely before using the trailer kit. Improper use of the trailer kit could result in serious injury for the operator or nearby persons. LISTED BELOW is a summary of safety information of particular importance. See individual sections of this owner’s manual for more details. ------------------------------------ DURING ASSEMBLY --------------------------------- • EXERCISE CAUTION when
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Warning Label Location Call 1-800-270-0810 to order a new label. Part No. 779187 Towing Hazard Serious injury or death can happen if towing safety rules are not followed. - When tank is full, tongue weight is 400 lbs. Make sure vehicle and towing equipment are properly rated. WARNING - When tank is empty, trailer is extremely light. Caution must be used when towing at higher speeds. - NEVER tow sprayer wit
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Unpacking Closely inspect all contents in the shipping carton. • If you have damaged components: Contact the freight company that delivered the unit and file a claim. • If you have missing components: Contact NorthStar Product Support at 1-800-270-0810. Left Torsion Axle Axle Support Right Torsion Axle Qty 2 13” Wheel Assembly Qty 2 A-Frame Towbar Jack Manual Bag Axle Gusset 6
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Unpacking the Manual Bag The following items are found in the manual bag. Hitch Pin 3/8 x 1” Bolt 3/8 x 1-1/4” Bolt 7/16 x 1-1/4” Bolt 5/8 x 1-1/2” Bolt Qty. 8 Qty. 12 Qty. 4 Qty. 10 3/8” Class G Nut 7/16” Nyloc Nut 5/8” Flat Washer 5/8” Class G Nut Qty. 20 Qty. 4 Qty. 10 Qty. 10 Bridge Pin Lug Bolt Qty. 10 7
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Assembly Step One: Attach the A-frame tow bar to frame. IMPORTANT: It is recommended that at least two people perform this step. 1. Raise the front of the sprayer frame until there is enough room for the A-frame tow bar to fit underneath. Place blocks under the frame to hold it up. 2. Attach the A-frame tow bar to the frame using (6) 5/8 x 1-1/2” bolts, (6) 5/8” flat washers, and (6) Class G 5/8” nuts. Tighten all bolts to 180 ft-lbs. Blo
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Assembly Step Two: Attach the jack to the A-frame tow bar. 1. Attach the jack to the A-frame tow bar with (4) 7/16 x 1-1/4” bolts and (4) 7/16” nyloc nuts. 2. Tighten the bolts to 60 ft- lbs. Jack 7/16” nyloc nut 7/16 x 1-1/4” bolt A-frame tow bar Step Three: Build the axle assembly. Attach the torsion axles to the axle gusset and axle supports using (12) 3/8 x 1-1/4” bolts and (12) 3/8” Class G nuts. Leave bolts loose until next step. 3/8 x 1
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Assembly Step Four: Attach axle assembly to the frame. NOTE: For this step, the broadcast kit and taillight kit cannot be in place, if equipped. 1. Place the jack’s wheel on a 2x8 or other suitable block to gain 1-1/2” of additional height. Completely extend the jack to raise the front of the sprayer frame. 2. Roll the axle assembly into place under the sprayer frame. Note that torsion axles point to the rear of the sprayer frame. a. Slide the axle supports in or out to match the width
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Assembly Step Five: Attach the wheels. NOTE: For this step, the engine must be free of oil and gas. The broadcast kit and taillight kit cannot be in place, if equipped. IMPORTANT: At least two people should perform this step. 1. Place a piece of cardboard on the ground behind the sprayer. The ground should be a hard, level surface. Lift the tongue of the sprayer until the unit is resting on end in a vertical position. It may be necessary to place a shim under the tubes so the spray
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Machine Components 1. Hitch Pin: Allows the trailer unit to be hooked up to an agricultural style coupler. 2. Jack: Supports the trailer when it is not in use. Eases moving and connecting the trailer to a tow vehicle. 3. Tongue: The tongue connects the sprayer frame to the tow vehicle. 4. Wheels: Thirteen-inch high speed wheel assemblies. 5. Torsion Axles: Suspension reduces vibration and improves towing at
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Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety information you need to know with regard to vehicle handling with the sprayer attached. WARNING Carefully read and make sure you understand the following safety information before using the trailer kit. Before Towing • Trailer prep. ALWAYS inspect and prepare the trailer kit before use according to the directions provided in this manual. • Operator age.
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Operation – Using the Trailer Kit Step One. Inspect/Repair If the trailer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING Read instructions below carefully for inspecting and preparing the trailer kit. Damaged or missing components could result in injury to the operator, bystanders, or property damage. Important safety rules: • Replacement parts. If a part needs replacement, only use parts that meet the manufacturer’s specifications.
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Specifications and Accessories Trailer Kit Specifications Maximum Towing Speed……………12 MPH Tire Size…………………………….. ST175/80 D13 Maximum Tire Pressure……………..35 PSI Overall Dimensions (boxed)…….….. 53”L x 45”W x 15”H Weight (shipping)…………………... 250 lbs. Available Accessories High Speed Trailer Upgrade Kit…… Item #268176 The manufacturer reserves the right to make improvements in design and/or changes in specifications at any time without incurring any obligation to install them
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Exploded View – 268175 – Rev. D Item Part# Description Qty Item Part# Description Qty 1 1178 Hitch Pin 1 9 124293 Grease Seal 2 2 779240 A-Frame Towbar 1 10 124292 Bearing 4 3 30312 Bridge Pin 1 11 124112 5 Bolt Hub 2 4 779188 Jack 1 12 777124 Slotted Jam Nut 2 5 779094 Axle Support 2 13 82140 Cotter Pin 2 6 779245 Axle Gusset 1 14 780199 13” Wheel Assembly 2 7 124223 Left Torsion Axle 1
