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8500 3-STACK MULTI-GYM
ASSEMBLY INSTRUCTIONS
Part # 6965401 1 Revision: 08/29/01
8500104
Rev. C
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IMPORTANT NOTES Please note: * Thank you for purchasing the LIFE FITNESS 8500 MULTI-GYM. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. * We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your LIFE FITNESS customer service represen- tative at (800) 328-9714. There is a risk assumed by individuals
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PARTS LIST DESCRIPTION KEY PART # QTY KEY PART # DESCRIPTION QTY 1 6617103 REAR UPRIGHT 1 60 6140701 1 X 1” GLIDE 5 2 6779802 LEG BACK PAD ADJUST 1 61 6177001 2-1/2 X 5-1/2 NON-SKID STRIP 4 3 6625502 LEG BACK PAD SUPPORT 1 62 6412001 3/8 X 2-3/4” DIA. SPRING PIN 6 4 6624202 BACK PAD ANGLE LEFT 1 63 6466901 1/2 X 3-1/2” DIA. SPRING PIN 1 5 6624302 BACK PAD ANGLE RIGHT 1 64 6954703 AB PULLEY PLATE 2 6 6622903 PEC ARM RIGHT 1 65 6692601 3 X 2” END CAP 2 7 6623003 PEC ARM LEFT 1 66 6781601 1/2 X 7-
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23 1/2 X 3-1/4” 95 25 24 61 85 FIGURE 1 STEP 1: • LOOSELY assemble the LEG WEIGHT STACK BASE (23) and the PRESS WEIGHT STACK BASE (24) to the BASE (25) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85) as shown in FIGURE 1. • Apply two NON-SKID STRIPS (61) to the BASE (25) as shown in FIGURE 1. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 4
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96 1/2 X 4”” 84 30 85 85 95 1/2 X 3-1/4” 1 29 85 84 94 1/2 X 3” 25 85 95 1/2 X 3-1/4” FIGURE 2 STEP 2: • LOOSELY assemble the FRONT UPRIGHT (29) to the BASE (25) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85) as shown in FIGURE 2. • LOOSELY assemble the REAR UPRIGHT (1) to the BASE (25) using one 1/2 X 3” BOLT (94), two 1/2” WASHERS (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 2. • LOOSELY assemble the TOP BOOM (30) to the REAR UPRIGHT (1) using two 1/2 X 4” BOLTS (
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105 29 92 3/8 X 4” 80 104 13 1/2” LOW 80 86 HEIGHT 11 3/8 X 1-1/4” 88 1/2 X 4” 96 12 62 FIGURE 3 STEP 3: • SECURELY assemble the FLOATING PULLEY STOP (11) and the SEAT SUPPORT (12) to the FRONT UPRIGHT (29) using two 1/2 X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86) as shown in FIGURE 3. • SECURELY assemble one 3/8 X 2-3/4” SPRING PIN (62) to the SEAT SUPPORT (12) as shown in FIGURE 3. • SECURELY assemble one PEC SEAT PAD (104) to the PAD SUPPORT (13) using two 3/8 X 1-1/4” BOLTS
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60 1/2 X 4” 96 10 29 27 86 1/2” LOW HEIGHT 79 41 72 40 28 71 7 71 6 84 85 62 99 80 3/8 X 3-1/4” 91 FIGURE 4 STEP 4: • SECURELY assemble the BEARING HOUSING (10) and the CENTER PULLEY BRACKET (27) to the FRONT UPRIGHT (29) using two 1/2 X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86). • Assemble the RIGHT PEC ARM (6) and one PEC CAM (28) to the BEARING HOUSING (10) using one 3/4” SLEEVE BEARING (72), two 3/4” FLANGE BEARINGS (71), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as
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73 14 37 59 62 52 FIGURE 5 STEP 5: • SECURELY assemble one 3/8 X 2-3/4” SPRING PIN (62) to the WOLFF SLEEVE (14) as shown in FIGURE 5. • Assemble one U-PIN (52) to the WOLFF SLEEVE (14) using one 1/2” PAL NUT (73). • Slide one 4” VINYL SLEEVE (59) onto the U-PIN (52) as shown in FIGURE 5. • CAREFULLY slide the WOLFF SLEEVE (14) onto the PRESS FRAME (37) until the SPRING PIN engages in one of the holes. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 8
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94 1/2 X 3” 38 1 84 85 86 1/2” LOW HEIGHT 35 94 1/2 X 3” 84 85 25 FIGURE 6 STEP 6: • SECURELY assemble the PRESS BASE (38) to the BASE (25) using two 1/2 X 3” BOLTS (94), two 1/2” WASHERS (84), and two 1/2” LOCK NUTS (85), and to the REAR UPRIGHT (1) using one 1/2 X 3” BOLT (94), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 6. • Assemble the SWIVEL PULLEY BRACKET (35) to the PRESS BASE (38) using one 1/2” LOW HEIGHT LOCK NUT (86) as shown in FIGURE 6. (NOTE: Securely
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94 1/2 X 3” 84 115 3/8 X 3” COUNTER SUNK 37 57 84 85 38 80 82 FIGURE 7 STEP 7: • SECURELY assemble the PRESS FRAME (37) to the PRESS BASE (38) using one 1/2” X 3” BOLT (94), two 3/8 X 3” COUNTERSUNK BOLTS (115), one 4-1/2” X 8” PLATE (57), two 1/2” WASHERS (84), two 3/8” WASHERS (80), one 1/2” LOCK NUT (85), and two 3/8” LOCK NUTS (82). (NOTE: Make sure 3/8” countersunk bolts are facing down.) See FIGURE 7. 1/2 1/2 1/2 1/2 1/2 1/2 0 1 2 34 5 6 10
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101 80 3/8 X 1-1/4” 88 5 1/2” LOW HEIGHT 86 84 54 1/2 X 1-1/4” 93 37 116 85 100 4 38 14 76 80 3/8 X 1-1/4” 88 97 1/2 X 6-1/2” FIGURE 8 STEP 8: • Slide two HINGE TABS (76) onto the WOLFF SLEEVE (14) and SECURELY attach PRESS SEAT PAD (100) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8” WASHERS (80). (NOTE: The “hinge” part of the HINGE TAB (76) should face upward as shown in FIGURE 8.) • Slide the RIGHT BACK PAD ANGLE (5) and LEFT BACK PAD ANGLE (4) onto the WOLFF SLEEVE (14) and attach the
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1 82 36 49 80 91 3/8 X 3-1/4” 85 84 38 9 96 1/2 X 4” 61 FIGURE 9 STEP 9: • LOOSELY assemble the PRESS ARM ADJUST (36) to the REAR UPRIGHT (1) using two 1” PILLOW BLOCK BEARINGS (49), four 3/8 X 3-1/4” BOLTS (91), four 3/8” WASHERS (80), and four 3/8” LOCK NUTS (82). (NOTE: Assemble PILLOW BLOCKS (49) so the set screws are on the outside, this will allow more adjustment.) See FIGURE 9. • Center PRESS ARM ADJUST (36) to line up with the post on the PRESS BASE (38) and securely tighten set sc
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36 82 86 1/2” LOW HEIGHT 70 84 8 90 3/8 X 2-3/4” 63 98 1/2 X 7-1/2” FIGURE 10 STEP 10: • SECURELY assemble one 1/2 X 3-1/2” SPRING PIN (63) to the PRESS ARM (8) as shown in FIGURE 10. • SECURELY assemble the PRESS ARM (8) to the PRESS ARM ADJUST (36) using one 1/2 X 7-1/2” BOLT (98), two 1/2” WASHERS (84), two 1/2” FLANGE BEARINGS (70), and one 1/2” LOW HEIGHT LOCK NUT (86). (NOTE: SECURELY tighten, then back nut off 1/4 to allow the PRESS ARM to rotate freely.) • SECURELY assemble f
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34 85 86 31 94 1/2 X 3” FIGURE 11 STEP 11: • SECURELY assemble the REAR BASE LEG (31) to the LEG FRAME (34) using two 1/2 X 3” BOLTS (94), two 1/2” WASHERS (84), and two 1/2” LOCK NUTS (85) as shown in FIGURE 11. 82 80 76 16 15 34 76 95 3/8 X 3-1/4” FIGURE 12 STEP 12: • SECURELY assemble the LEFT & RIGHT LEG EXTENSION HANDLES (16 & 15) to the LEG FRAME (34) using two 3/8 X 3-1/4” BOLTS (91), four 3/8” WASHERS (80), and two 3/8” LOCK NUTS (82). See FIGURE 12. • Slide two HINGE TABS (76) on
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88 3/8 X 1-1/4” STEP 13: • SECURELY assemble one 2 X 8” PLATE (17) to the LEG SEAT 80 PAD (102) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8” 54 WASHERS (80). See FIGURE 13. 17 • Apply one 1-1/4” RUBBER BUMPER (54) to the 2 X 8” PLATE (17) as shown in FIGURE 13. 102 FIGURE 13 102 66 76 80 88 3/8 X 1-1/4” 34 FIGURE 14 STEP 14: • SECURELY assemble the LEG SEAT PAD (102) to the HINGE TABS (76) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8” WASHERS (80). See FIGURE 14. • SECURELY assemble o
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3 1/2 X 6-1/2” 97 2 2 60 70 3/8” BLACK 81 LOCKWASHER 85 3/8 X 1” BUTTON HEAD 87 32 71 77 54 NOTE: TIGHTEN BOTH AT THE SAME TIME! 34 FIGURE 15 STEP 15: • SECURELY assemble one 1 X 1” GLIDE (60) to the angle on the BACK PAD ADJUST (2) as shown in FIGURE 15. • Assemble LEG BACK PAD ADJUST (2) and LEG BACK PAD SUPPORT (3) to the LEG FRAME (34) using one 1/2 X 6-1/2” BOLT (97), two 1/2” FLANGE BEARINGS (70), one 1/2” LOCK NUT (85) as shown in FIGURE 15. (NOTE: Securely tighten, then back
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3/8 X 3-1/4” 91 80 3 79 41 103 39 2 34 FIGURE 16 STEP 16: • SECURELY assemble the LEG BACK PAD (103) to the LEG BACK PAD ADJUST (2) and the LEG BACK PAD SUPPORT (3) using four 3/8 X 3-1/4” BOLTS (91) and four 3/8” WASHERS (80). See FIGURE 16. • SECURELY assemble two 4 X 7” ROLLER PADS (41) to the LEG FRAME (34) using one 19-1/4” TUBE (39) and two 1-5/16” SHAFT COLLARS (79). SECURELY tighten set screws on SHAFT COLLARS (79). See FIGURE 16. 17
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32 82 84 85 87 3/8 X 1-1/4” 33 BUTTON HEAD 23 65 62 41 34 1/2 X 4” 96 79 FIGURE 17 STEP 17: • SECURELY assemble two 3/8 X 2-3/4” SPRING PINS (62) to the PAD SLEEVES (33) as shown in FIGURE 17. • Assemble four ROLLER PADS (41) to the PAD SLEEVES (33) using four 1-5/16” SHAFT COLLARS (79). SECURELY tighten set screws on SHAFT COLLARS (79). See FIGURE 16. • Slide PAD SLEEVES (33) over LEG CURL/EXTENSION (32) until the spring pin pops into the holes. (NOTE: PAD SLEEVES should be facing as
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78 19 53 3/8” LOCK WASHER 81 3/8 X 1-1/4” 88 50 TWO PER SIDE ON THIS STACK ONLY! TWO 106 PER SIDE! 23 107 108 24 25 47 FIGURE 19 STEP 19: • Insert the two GUIDE RODS (19) into the BASE (25) as shown in FIGURE 19. Lubricate the GUIDE RODS (19) with a slicon or teflon spray that is available at most hardware stores. • Slide two WEIGHT STACK CUSHIONS (47) down over the GUIDE RODS (19). See FIGURE 19. • Using EXTREME CARE slide twenty WEIGHT PLATES (106) down over the GUIDE RODS (19) with
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85 21 20 30 19 95 1/2 X 3-1/4” FIGURE 20 STEP 20: • Slide the PRESS GUIDE ROD SUPPORT (20) and LEG GUIDE ROD SUPPORT (21) over their respective GUIDE RODS (19) and SECURELY assemble them to the TOP BOOM (30) using two 1/2 X 3-1/4” BOLTS (91) and two 1/2” LOCK NUTS (85) as shown in FIGURE 20. 21 20 80 3/8 X 2-3/4” 90 83 3/8” LOW HEIGHT 22 78 30 19 FIGURE 21 STEP 21: • Slide the PEC GUIDE ROD SUPPORT (22) onto the GUIDE RODS (19) and SECURELY assemble the PEC GUIDE ROD SUPPORT (22) to TOP BOOM
