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®
“Serving Those Who Serve The Very Best”
®
MIRACLEAN 2000
GAS GRIDDLE
INSTALLATION MANUAL
USER OPERATION and MAINTENANCE
SERVICE INSTRUCIONS
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE
Record the Model No. and Serial No. of this Miraclean® Griddle in the space provided below.
Serial No.
Model No.
Keep these numbers for future reference.
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should
service be required. If service is performed, it i
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Purchaser should post in a prominent location instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier. Improper installation, FOR YOUR SAFETY adjustment, alteration, service or maintenance Do not store or use can cause property gasoline or other damage, injury or death. flammable vapors or Read the installation, operating and maintenance liquids in the vicinity instructions thoroughly of this or any other before i
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INTRODUCTION FIRST STEPS Instructions in this manual should be read thoroughly POSITIONING before attempting to operate this Miraclean® Griddle. Keep appliance area free and clear of any All installation and service on Keating equipment must combustibles. Position the Miraclean® Griddle 6 be performed by qualified, certified, licensed and/or inches (152mm) from any combustible material. A authorized installation or service personnel. minimum of 24 inches (610mm) should be provided at Service inf
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GAS CONNECTIONS AND PIPE SIZE FLEXIBLE GAS CONNECTORS AND QUICK DISCONNECT DEVICES The Miraclean® Griddle requires a standard gas pipe size of 3/4 inch (19mm) I.D. connection. The size of the For an appliance equipped with casters: gas supply pipe is very important if the pipe is too small The installation shall be made with a connector that you will have low gas pressure at the Miraclean® complies with the Standard for Connectors for Movable Griddle manifold. Low gas pressure will cause slow Ga
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PLACING MIRACLEAN® WARNING WAIT FIVE MINUTES BEFORE RELIGHTING GRIDDLE IN OPERATION GRIDDLE (When all previous instructions have been completed). Check the serial plate to determine if the burner is set COOKING WITH YOUR up for the proper type gas before connecting the quick- disconnect or piping from the building gas supply pipe. MIRACLEAN® GRIDDLE a. Gas pressure at manifold You will find that your new Miraclean® Griddle has superb heat transfer. The polished NATURAL GAS – 4.0 in. W.C. trivale
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becomes thicker. It becomes more of a meat cake than COOKING PROCEDURES a hamburger. Therefore, the hamburger spatula has a MIRACLEAN® Griddles are designed to provide strong cutting edge. maximum production efficiency and deliver high quality food products. Follow cooking procedures below. COOKING INSTRUCTIONS 1. Set the thermostat to the desired temperature and An egg spatula wait ten minutes for preheat. The operating is shown in this illustration. An egg spatula has a long temperature should
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PREVENTIVE MAINTENANCE WARRANTY REPAIRS Keating’s warranty begins with the date of installation. Preventive maintenance should be done in daily, In the event that your Miraclean® Griddle, under weekly, monthly and yearly intervals as necessary. warranty, needs repairs other than routine cleaning, Following preventive maintenance procedures will help you are requested to contact KEATING OF CHICAGO, keep your MIRACLEAN® Griddle working efficiently. INC. (1-800 KEATING). Proper care and servicing w
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CLEANING CABINET toward the back of the plate. The front, back and sides of the cabinet should be kept 4. When burners cycle off, the griddle is up to clean for sanitary reasons. temperature. If temperature is within 25°F of CARE OF THE MIRACLEAN® SURFACE thermostat setting, remove knob. Loosen four The Miraclean® surface is very hard. With proper care, screws in the thermostat dial plate. Replace knob. the MIRACLEAN® surface and its unique cooking Reset the dial plate to match the thermometer
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PARTS LIST MIRACLEAN® Griddle ITEM DESCRIPTION P/N 1 CONTRON PANEL FRAME 1-800-KEATING 2 GREASE DRAWER 30" & 36" Deep 052505 3 SWITCH, ROCKER 035030 4 SPARK IGNITER WITH ELECTRODE (NO BRACKET) 008327 5 CONTROL PANEL INSERT 1-800-KEATING 6 THERMOSTAT 400°F 037088 THERMOSTAT 550°F 023897 7 THERMOSTAT KNOB 400°F 004163 THERMOSTAT KNOB 550°F 002615 Figure 6-2 8 DIAL PLATE 400°F 034870 DIAL PLATE “TO CALIBRATE” 012018 9 GAS VALVE MILLIVOLT NAT. 023625 L.P. 023624 10 THERMOPILE (NOT SHOWN) 022770 Figu
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GAS VALVE THERMOSTAT REGULATOR ADJUSTMENT REMOVAL AND REPLACEMENT Recommended gas pressure at manifold 1. Lower the control panel by removing the mounting screws. (4.0" W.C. Natural gas 10.0" W.C. Propane gas) Adjustment of the gas valve pressure regulator is not 2. Locate the bulb end of the thermostat and, using a wrench, loosen the front and rear bolts holding normally necessary since it has been preset at the factory. During installation, the gas pressure should be the thermostat bulb and
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THERMOSTAT BULB PLACEMENT DETAIL MILLIVOLT CHECK (FOR QUALIFIED SERVICE TECHNICIANS ONLY) The millivolt valve is a thermopile self-powered combination gas control. Before checking the millivolt system, the following operations should be performed and observations made: 1. A genuine Keating millivolt thermostat should be used for millivolt operation. 2. The thermostat leads and all wire connections should be cleaned and tightened to eliminate all unnecessary resistance. 3. If pilot will not remai
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2. Dropout of automatic pilot magnet (sound should be audible) should occur between 75 millivolts and 25 B. THERMOPILE OUTPUT CHECK millivolts. If dropout occurs outside these limits, change (“B” Reading. Thermostat contacts OPEN - Main burner the valve. OFF.) 1. Thermopile system - 325 millivolts minimum. If the WARNING AND OPERATING PLATES All warning and operating plates on the Keating minimum millivolt reading is not obtainable, readjust thermopile for maximum millivolt output. If millivolt
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Pilot on but no main a. ON/OFF switch is in “OFF” a. Put ON/OFF switch to “ON” position. burner ignition position. b. Gas valve is in “pilot” position. b. Turn knob to “ON” position. c. Thermostat is not turned on. c. Turn thermostat to desired temperature. d. Low gas pressure. d. Set manifold pressure to 4”. e. Gas valve failure. e. Replace valve. Temperature of a. Thermostat is not calibrated. a. Calibrate thermostat with exhaust griddle erratic system running. b. Air from exhaust hood excessi
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WARRANTY LIMITED WARRANTY Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser. ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp®, Custom Pasta Systems, Top-Side™ Cookers, Computer Timers, Fryer & Pasta Vessels, and Keating replacement parts ("products") installed after June 1, 1994 to be free to defects in material or workmanship, subject to the following terms and conditions. LENGTH OF WARRANTY All products other than Fryer & Pasta Vessels and repla
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SERVICE INFORMATION If you have a service related question call 1-800-KEATING. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. Phone: (708) 544-6500 FAX: (708) 544-6505 Toll Free 1-800-KEATING (In U.S. and Canada) www.keatingofchicago.com *As continuous product improvement occurs, specifications may be changed without notice. KEATING LIMITED WARRANTY CARD PLEASE C