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O Owner's Manual wner's Manual
Owner's Manual
with Assembly with Assembly I Instructions nstructions
with Assembly Instructions
F For Model M3865 or Model M3865
For Model M3865
Product features may vary
from the picture above.
Please read this manual and save it with your original sales receipt.
Tools needed for assembly: Phillips Screwdriver, Hammer, Slotted
Screwdriver, Adjustable Wrench and Safety Scissors (all not included).
®
Use only with a Power Wheels Type H, 6 Volt Rechargeable
®
B
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TABLE OF CONTENTS TABLE OF CONTENTS A Important Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Warnings and Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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WARNINGS AND CAUTIONS ELECTRICAL HAZARD WARNING • Battery can fall out and injure a child if vehicle tips over. Always use battery retainer. • PREVENT FIRE - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury. ® ® - Use of Power Wheels components in products other than Power Wheels vehicles could ca
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PARTS � If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. � Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. � Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant. 4 Hubcaps 4 Wheels Vehicle Steering Wheel Win
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PARTS TABLE OF CONTENTS A Rear Axle 4 Hubcap Covers Windshield Hinge Spacer 2 Rectangular Bushings Steering Column 2 Hex Bushings 6 Round Bushings Steering LInkage Cover (taped under vehicle) Steering Linkage 6 Volt Type H Battery Steering Bracket Steering Wheel Cap 2 Front Axles 6 Volt Type H Charger Not Shown: Label Sheet 5 M3865pr-0920 M3865pr-0920 5 ®
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PARTS .437" .437 (Large) White Cap Nut – 2 #6 x 1" Screw - 2 .354" 1 1 .354 (Small) Black Cap Nut – 1 /4" x 1 /4" Screw - 2 3 #8 x /4" Screw - 13 (Small Diameter Head) Lock Washer - 4 5 3 /16" Large Washer - 5 #10 x /4" Trusshead Screw (Large Diameter Head) ¼" Small Washer - 2 #10 Lock Nut For your convenience, we included extra fasteners! Note: Tighten and loosen the screws with a Phillips screwdriver. Do not over-tighten the screws. Fasteners Shown Actual Size 6 M3865pr M3865pr-0920 -0920
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® PARTS PICTURE TABLE OF CONTENTS A Note: Some parts are assembled on both sides of the vehicle. This Right Rear Wheel Assembly illustration shows assembly on left side only. 12 33 11 35 23 7 24 17 15 4 14 2 13 6 21 35 21 21 32 25 26 17 30 3 21 1 21 18 5 29 17 22 35 21 29 19 24 21 9 17 19 22 4 20 19 14 15 28 8 4 14 16 19 24 15 27 10 31 8 17 1 Vehicle 9 Steering Linkage Cover 17 Round Bushing - 6 25 6 Volt Charger 33 #6 x 1" Screw - 2 2 Seat 10 Steering Linkage 18 Spacer 26 6 Volt Battery
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BATTERY CHARGING TABLE OF CONTENTS A ELECTRICAL HAZARD ELECTRICAL HAZARD WARNING CAUTION • Battery can fall out and injure a child if vehicle Use the charger in dry locations only. tips over. Always use battery retainer. • PREVENT FIRE About Thermal Fuses - Never modify the electrical system. Your Power Wheels 6 volt battery is equipped with a built-in thermal Alterations could cause a fire resulting fuse. The thermal fuse is a self-resetting safety device which in serious injury and could
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BATTERY CHARGING IMPORTANT! The battery must be removed from your vehicle for the initial charge in order to complete assembly. After assembly is complete, you do not need to remove the battery from your vehicle to recharge it. Seat Lock Fasteners Cardboard Box Containing Battery 3 and Battery Charger 1 REAR VIEW � Remove the cardboard box containing the battery and battery Unlocked charger from the battery compartment. � Locate the lock fasteners in the back of the seat. 1 � Using a slott
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BATTERY CHARGING ASSEMBLY Charger WARNING Connector Children can be harmed by small parts, Battery sharp edges and sharp points in the vehicle's Connector unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle. 5 � Plug the battery connector into the charger connector. Gearbox Plastic Retainer 6 � Plug the charger into a standard wall outlet. Note:
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ASSEMBLY Gearbox Teeth Lock Washer Assembly Rounded Side UP Tool with Lock Large Washer Inside Opening Hole Round Hubcap Bushing Rectangular Bushing Hole Rear Axle Barrel Side Barrel Side Assembly Tool Round 2 Bushing B Base End Up ase End Up � Fit a round bushing, barrel side first, into the hole inside the battery compartment. � Position the gearbox with the teeth outward. Fit the gearbox through the large opening in the side of the battery compartment. 3 � Fit a rectangular bushing,
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ASSEMBLY Smooth Surface Outside of 4 Ribs Wheel Rear Axle Peg Small Hole 6 � Insert the rear axle into the hole in the outside (smooth side) of the wheel. INSIDE OUTSIDE OF WHEEL OF WHEEL � Be sure to align the rectangular bushing with the rectangular opening in the outside of the wheel. � Identify the inside and the outside of a wheel. � Fit the peg on the inside of the hubcap into the small hole in the � The inside of the wheel has ribs on its surface. The outside of the outside of the whe
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ASSEMBLY Assembly Tool with Lock Washer Lock Washer Inside Rounded Side UP Rear Axle Gearbox Teeth Rear Axle Driver 10 8 BOTTOM VIEW � Fit the driver onto the end of the rear axle. � Turn the vehicle on its side. � Align the ribs on the inside of the driver with the gearbox teeth. Fit � Fit a lock washer, rounded side up, into the the driver to the gearbox. assembly tool. Make sure it fits completely Assembly Tool inside the assembly tool. � Fit the assembly tool (with lock washer in it)
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ASSEMBLY Windshield Hinge Windshield Door 14 � Turn the windshield face down on a flat surface. � Fit the windshield hinge to the corner 12 of the windshield. 3 � Insert eight #8 x /4" screws into the door. � Tighten the screws. Windshield Door Peg Windshield Hinge 15 Hole 13 3 � Insert two #8 x /4" screws through the windshield hinge and into the windshield. Tighten the screws. � Fit the door peg into the hole in the top of the vehicle. 14 M3865pr-0920 TM
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ASSEMBLY BOTTOM VIEW Fold around back edge of windshield Back Edge of Windshield Dotted Line 18 Label 27 16 � Position the windshield upright, as shown. Front � Remove the backing and position label #27 on the right side of the Hole windshield, as shown. Hint: Align the dotted line on the label with the back edge of the windshield. � Turn the vehicle over so that the bottom faces you. � Fold the back end of the label around the back edge of 3 � Insert one #8 x /4" screw through the front ho
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ASSEMBLY Steering Linkage Assembly (Smooth Side Up) B Marking A Marking Large Large Washer Washer Front Front Axle Axle Steering Linkage Cover B Marking A Marking Steering N Notch Notch otch Linkage Curve TOWARD You 20 22 5 � Slide a /16" large washer onto the � Turn the steering assembly Notch short end of each front axle. over, with the smooth side up. � Position the steering linkage cover � Fit the steering linkage over the steering linkage. Make sure assembly to the front end o
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ASSEMBLY Outside of Wheel Hubcap Front Axle Front Axle Large Washer Peg 24 Small Hole 27 5 � Fit a /16" large washer onto each front axle. � Fit the wheel (with a round bushing and hex bushing inserted) onto the end of the front axle. Make sure the outside of the wheel (smooth side) faces out. Smooth Surface 25 Ribs � Fit a hubcap to the outside of the wheel. Make sure the peg on the hubcap fits into the small hole in the outside of the wheel. Assembly Tool with Lock Lock Washer Washer
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ASSEMBLY Notches Notches Front Wheel Traction Band Hubcap Wheel Hubcap Cover Ridges Ridges Slots Tab Tab 29 Tab 31 � Fit the notches on the inside of a front wheel traction band to the � Turn the vehicle upright (or keep it on its side). ridges on a front wheel, as shown. � Insert one of the tabs on the hubcap cover into a slot in the hubcap. Hint: Soak the traction band in hot water for about two minutes to � Then, push with your fingernail (or carefully with a slotted screwdriver), soften i
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ASSEMBLY Steering Wheel Right .354" Spoke Left Spoke .354 Black Label 31 Cap Nut Label 29 Bottom Steering Spoke Column 34 32 Label 30 � Fit a .354 black cap nut onto the end of the steering column. � Cut the steering wheel labels (#29, #30 and #31) from the larger � Tap the cap nut with a hammer to secure it on the steering column. label sheet. Now, position the steering wheel labels, as shown in the illustration, around the steering wheel. Hints: Hint: These labels will be applied around
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ASSEMBLY Steering Linkage 3 #10 x /4" Steering Trusshead Bracket Screw Steering Column #10 Lock Nut 2nd Bend Steering Lock Nut Bracket 36 38 3 � Turn the vehicle on its side, so that the Screw � Insert a #10 x /4" trusshead screw through bottom faces you. the front end of the vehicle and through the hole in the bracket. � Position the steering bracket behind the steering linkage, as shown. � Attach the #10 lock nut to the end of the trusshead screw. � Fit the steering column through th
